LEGRAND RFB9 Service manual

RFB 119 Series Floor Box

I N S T A L L A T I O N I N S T R U C T I O N S

Installation Instruction No.: 1 003 1 9R1 – Updated April 2011

Products Covered: Floor Box Cat. Nos.: RFB9, RFB11,

Floor Box Covers: RFB119CTC, RFB119BTC

Floor Box Device Plates: RFB119 (suffix)

CAUTION: Do not operate tile stripper or resurfacing equipment over top of covers. This may result in damage to the surface finish

of the product.

CAUTION: When used in bare concrete or terrazzo floors, use part number: RFB119-PAN (Sold separately).

CAUTION: Box has no post pour adjustment.

Step 1 Locat and position box in accordanc to floor

plans or blu print.

6 5/16"

[161mm]

[17 mm]

14"

[356mm]

12 5/ "

[321mm]

Step 2 L v l & anchor box. Top of box must b flush with

concr t pour. Us scr ws, nails, or wir to pr v nt

box from floating during pour.

Step 3 R mov mudcap and attach conduit. Step 4 R install mudcap.

L grand/Wir mold l ctrical syst ms conform to and should b prop rly

ground d in complianc with r quir m nts of th curr nt National

El ctrical Cod or cod s administ r d by local authoriti s.

All l ctrical products may pr s nt a possibl shock or fir

hazard if improp rly install d or us d. L grand/Wir mold l ctrical

products may b ar th mark of a Nationally R cogniz d T sting

Laboratory (NRTL) and should b install d in conformanc with curr nt

local and/or th National El ctrical Cod .

IMPORTANT: Please read all instructions

before beginning.

NOTE: For use in bare concrete or terrazzo floors, replace

mudcap with part number: RFB119-PAN. (Sold

separately.) (See Step 19.)

KO between

compartments

Grommet

(not supplied)

Step 5 Scr d to top of box surfac . Hand trow ling

r comm nd d n ar box dg s.

Step 7 If s rvic acc ss b tw n adjac nt compartm nts

is r quir d, r mov KO b tw n compartm nts

and add gromm t (not includ d).

Step 9 T rminat and mount d vic s.

Step Locat and pull wir s and cabl s.

Step 6 R mov mudcap.

CAUTION: Do not dislodge or shift box with jobsite traffic

or concrete vibrations.

NOTE: If box is over-poured or the top plate is below

the concrete surface, follow these steps:

1. Remove and retain mudcap and mudcap

mounting screws. If mudcap is bent during

removal, flatten within reason.

2. Install one or more 1/ " thick spacers, Cat No.

RFB119-TS (available separately), until the top

one is flush with the concrete surface.

See Step 19 for illustration.

3. Replace mudcap on top of spacers and secure

with mounting screws. Duct tape any cracks or

seams where concrete may enter.

4. Pour concrete patch around the perimeter of

the spacers and level with the concrete floor.

5. Complete installation following the

remaining steps.

NOTE: Wire devices (not included) in accordance with National

Electrical Code or any local code that applies. Make sure

that any grounding conductors are connected to the

grounding screws.

Step 10 D t rmin d vic plat s l ction bas d on siz s illustrat d b low.

7/ "

[22mm]

4 1/2"

[114mm]

Spacer Plate

Cat No. RFB119-SPACER

Us d to clos off spac adjac nt

to standard plat s wh n us d on

multi-gang mounting brack ts.

Standard Plat s xt nd 15/32"

[11.9mm] on ach sid wid r

than s ctional plat s.

1, 2, and 3 Gang

Sectional Plates

1, 2, and 3 Gang

Standard Plates

1 13/16"

[46mm] 3 5/ "

[92mm]

5 7/16"

[13 mm]

2 3/4"

[70mm]

4 9/16"

[116mm] 6 3/ "

[162mm]

15/32"

[11.9mm]

Step 11 D t rmin d vic plat r quir d to clos off wiring compartm nts. S ctional (1-13/16" [46mm] wid ) or standard d vic

plat s may b us d with multi-gang mounting plat s.

NOTE: Standard width device plates extend into adjacent gangs, preventing the mounting of other device

plates. Resulting gap should be closed with a spacer plate or single gang sectional plate.

1 13/16" [46mm]

spacing between gangs

4 1/2"

[114mm]

6-Gang Mounting Bracket

3-Gang & (2) Single Gangs (Vertical)

Mounting Bracket (RFB11)

7/ "

[22mm]

1 13/16" [46mm] wide

sectional device plate

2 7/16"

[62mm]

[152mm]

(3) Single Gangs (Horizontal)

Mounting Bracket (RFB9)

Step 12 Mount blanking plat s and spac rs b tw n standard siz plat s to clos off any gaps or op nings. Typical layouts ar

illustrat d b low.

6-GANG MOUNTING BRACKETS USED WITH STANDARD DEVICE PLATES

3-Gang Standard Plate

(6 3/ " x 4 1/2"

[162mm x 114m])

1-Gang Standard Plate

(2 3/4" x 4 1/2"

[70mm x 114m])

Cat. No. RFB119-SB

Single-gang Sectional Blank

Plate (mounted off-center)

Cat. No. RFB119-SPACER

Used to close gap between standard

single and multi-gang plates

2-Gang Standard Plate

(4 9/16" x 4 1/2"

[116mm x 114m])

6-GANG MOUNTING BRACKETS USED WITH SECTIONAL DEVICE PLATES

Cat. No. RFB119-SPACER

Used to close gap between standard

single and multi-gang plates

(6) 1-Gang Sectional Plates

(1 13/16" x 4 1/2"

[46mm x 114m])

Existing opening when not covered

with Cat. No. RFB119-SPACER

Cat. No. RFB119-SPACER

CARPET INSTALLATIONS

Step 13 Install carp t and cut 12 1/16" x 10 5/16" [262mm

x 306mm] r ctangular op ning ov r box op ning.

Step 14 Op n cov r lid and position in box op ning.

Position (2) mounting brack ts und r box op ning

as shown in St p 15 and s cur lid to brack ts.

Step 15 Tight n mounting brack t scr ws s curing flang

into box top cov r plat .

Step 16 Cut carp t ins rt and mount insid lid. Us

nclos d t mplat for dim nsions.

5 1/ "

[131mm]

[153mm]

12 1/16"

[306mm]

10 5/16"

[262mm]

Carpet

(Lid insert) Carpet

Box Top

Cover Plate

Concrete

Cover

Flange

Gasket

Mounting

Bracket

Mounting

Bracket Screw

Carpet

Insert

Mounting

Bracket

CARPET INSERT TEMPLATE

CAUTION: When printing copies of

this template please be

sure template is scaled

correctly and is the

correct size once it

is printed.

5 1/16"

[129mm]

Radius

1/4"

[7mm]

2 1/2"

[64mm]

1 3/ "

[35mm]

9 5/ "

[219mm]

Diameter

1 7/16"

[37mm]

TILE INSTALLATIONS

Step 17 Cov r flang is 1/4" thick. Us 1/8" spac r, Cat.

No. RFB119-TS, for 3/8" til installations. Us two

spac rs for 1/2" til installations. Mount cov r to

box as shown in St ps 14 and 15. S illustration

in St p 20

Step 1 Us grout and/or silicon caulk b tw n dg s

of flang and til .

BARE CONCRETE & TERRAZZO INSTALLATIONS

Step 19 Install pan prior to pouring floor. Pan is 1/4" tall.

Us in conjunction with spac rs to obtain 3/8"

and 1/2" h ights.

Step 20 Aft r concr t or t rrazzo has cur d, mount cov r

to box as shown in St ps 14 and 15. Apply

s aling compound around p rim t r of cov r, as

shown in St p 18.

Cat. No.

RFB119-BTC

Cover

Cat. No.

RFB119-PAN

1/4" tall

Cat. No.

RFB119-TS

1/ " thick

Original mudcap

placed inside

terrazzo pan

Top of box

(flush with

concrete)

3/ "

1/ "

3/ " Tile

Cat. No.

RFB119-TS

(1/ " Thick)

Sold Separately.

Not required for

1/4" tile.

Original mudcap and

(2) mounting screws

Cat. No. RFB119-PAN

(sold Separately) 1/4"

tall. Used to dam

opening for installation

of cover during terrazzo

pour. Use RFB119-TS

spacers for floors

greater than 1/4" thick

Cat. No. RFB119-TS

(sold Separately) 1/ "

thick. Not required for

1/4" terrazzo. Use (1)

for 3/ " and (2) for 1/2"

thick floors.

NOTE: Remains in place during

cover installation

Seal edge of

cover with

silicone or caulk

Cover

Mounting

Bracket

Cover Flange Terrazzo/Tile

1/ " Spacer

1/4"

3/ "

DETAIL VIEW OF FINISHED INSTALLATION

WIREMOLD

U.S. and International:

60 Woodlawn Str t • W st Hartford, CT 06110

1-800-621-0049 • FAX 860-232-2062 • Outsid U.S.: 860-233-6251

Canada:

570 Appl wood Cr sc nt • Vaughan, Ontario L4K 4B4

1-800-723-5175 • FAX 905-738-9721

1 003 189R1 0411

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