Kuppersbusch IGV 643.3 User manual

Dishwashers 1998

New Structure

IGV 643.3

IGV643.3

IGV646.2

IGV446.0

Service Manual: H7-410-03-02-A

Responsible: D. Rutz KÜPPERSBUSCH HAUSGERÄTE AG

Tel.: (0209) 401-733 Kundendienst

Fax: (0209) 401-743 Postfach 100 132

Date: 25.11.1999 45801 Gelsenkirchen

Service Manual Dishwashers 1998 3

For internal use only

Contents

1. Function features ...........................................................................................................4

2. Circuit diagrams .............................................................................................................5

2.1 Technical data IGV 643.3 and IG 643.3................................................................7

2.2 IGV 643.3 and IG 643.3 ...................................................................................8-11

2.3 Technical data IG 646.2......................................................................................12

2.4 IG 646.2..........................................................................................................13-15

2.5 Technical data IG 446.0......................................................................................16

2.6 IG 446.0..........................................................................................................17-19

4 Service Manual Dishwashers 1998

For internal use only

1. Function features

Control using the control panel

Control panel IG 643 / 646 (dishwashers with electromechanical programme controller)

1. ON/OFF button

◆Switches the appliance ON and OFF.

◆Prepares the appliance for the selection of the wash programme.

◆An LED comes on to indicate that the appliance has been switched on.

2. I button

◆If this button is pressed during an intensive wash programme, the programme is intensified

even more. (The normally cold prewash programme is then executed at 55°C and a

second cold prewash phase is added.)

3. BIO button

◆If this button is pressed, the cleaning temperature is reduced from 65°C to 55°C.

◆Special programme optimised for enzyme-containing compact detergents.

4. Setting marks

◆The wash programme you want must point to this mark.

5. Programme selection knob

◆In order to set the wash programme you want, the knob of the programme selector must

be turned (clockwise) until the letter (or number) assigned to the wash programme you

want is exactly under the setting mark (4).

6. Programme run display

◆Indicates the various phases of the wash programme as they are being executed.

◆Each of the following phases is shown as a symbol:

PREWASH/SOAK

CLEANING PHASE

COLD RINSE

HOT RINSE

INTERMITTENT DRYING

Service Manual Dishwashers 1998 5

For internal use only

2. Circuit diagrams

IGV 643.3 9118410 - 28

IG 643.3 9118410-22...25

IG 646.2 9118930-01...03 and 10

IG 446.0 9117230-37...43

6 Service Manual Dishwashers 1998

For internal use only

Legend

PLUG-IN CONNECTORS

ar = orange

bi = white

bl = blue

ce = light blue

gi-ve = yellow/green

gr = grey

ma = brown

ne = black

ro = pink

vi = violet

AA = Overflow protection device

CO = Capacitor

DA = Protection against leakage

DB = Container - rinse aid

DD = Detergent dispenser

EC = Solenoid valve for the water intake

ER = Solenoid valve for the regeneration

ES = Reset solenoid valve

GA = Radio interference suppression

IP = Door switch

KM = Electromagnet

LS = Control lamp

MR = Terminal board

MT = Motor of the programme controller

MV = Fan motor

PL = Circulating pump

PL/S = Circulating pump/drainage pump

PS = Drainage pump

PU = Buttons on the operation fascia

RA = Overflow protection device

RE = Programme controller relay

RL = Pressure switch

RP = Time switch

RR = Heater

SB = Rinse aid sensor

SD = Detergent sensor

SS = Salt sensor

ST = Temperature detector

TA = Thermostat H.T.

TAC/T = Tacho-generator

TB = Thermostat L.T.

TM = Thermostat M.T.

TS = Safety thermostat

Service Manual Dishwashers 1998 7

For internal use only

2.1 Technical data IGV 643.3 - IG 643.3

IGV 643.3 IG 643.3

General features

Operating voltage V 230 230

Dimensions (H x W x D) cm 82x60x57 82x60x57

Capacity (standard place settings) N 12 12

Total power consumption W 2300 2100

Water quantity in base pan (approx.) l 5 5

Water pressure (max./min.) N/cm² 80/5 80/5

Detergent/rinse aid dispenser

Dosing range cm³ 1.2-5.0 1.7-6.5

Resistance ohm 1500 1500

Heater resistor

1st heating rod power consumption W 2100 2100

Resistance ohm 25 25

Timer

Designation D26330 D26320

IWMS softener

Regeneration solenoid valve

Coil resistance ohm 4950 4950

Resin wash solenoid valve

Coil resistance ohm 4950 4950

Reset solenoid valve

Coil resistance ohm 4950 4950

Water intake valve

Delivery rate l/min 3 - 4 3 - 4

Coil resistance ohm 3700 3700

Thermostat

Temperature °C 59 59

Colour coding red red

Safety thermostat

Temperature °C 75 75

Colour coding violet/orange violet/orange

Circulation pump/Discharge motor

Insulation F F

Power consumption W 158 158

Speed rpm 2750 2750

Current consumption A 0.69 0.69

Circulation coil ohm 47.5 47.5

Discharge coil ohm 70 70

Starting capacitor V/µF 450/4 450/4

8 Service Manual Dishwashers 1998

For internal use only

2.2 Programme controller IGV 643.3 and IG 643.3

Service Manual Dishwashers 1998 9

For internal use only

Circuit diagram IGV 643.3 and IG 643.3

10 Service Manual Dishwashers 1998

For internal use only

Programme run IGV 643.3

1 Drain and RESET 60"

2 Intake and detergent 30"

3 Intake and wash 30"

4 Intake - wash 120"

5 Wash and heating 30"

6 Wash and RESET 30"

7 Drain 60"

8 Intake and wash 60"

9 Intake - wash 120"

10 Drain and RESET 60"

11 Intake 30"

12 Intake and wash 30"

13 Intake - wash 120"

14 Wash + RESET + regen. + heat. + rinse aid 30"

15 Wash + RESET + regen. + heat. - rinse aid 30"

16 Wash and RESET and regeneration 7'

17 Drain 60"

18 STOP

19 Intake and drain 60"

20 Intake - wash 120"

21 Drain and RESET 60"

22 STOP

23 Drain and RESET 60"

24 Intake 30"

25 Intake and wash 30"

26 Intake - wash 60"

27 Wash and heating (waiting time optional) ( ) 30"

28 Wash 5,5'

29 Drain and RESET 60"

30 Intake and detergent 30"

31 Intake and wash 30" (90" of B)

32 Intake - wash 120"

33 Wash and heating 60"

34 Wash 7'

35 Wash and RESET (and heating BIO/INTENSIVE) 120"

36 Wash 120"

37 Wash 120"

38 Drain 60"

39 Intake 30"

40 Intake and wash - intake 30"

41 Wash and RESET 4'

42 Pause (drain optional) 60"

43 Wash (intake - wash optional) ( ) 60"

44 Wash and RESET 120"

45 Drain 60"

46 Intake 30"

47 Intake and wash 30"

48 Intake - wash 120"

49 Wash + RESET + regen. + heat. - rinse aid 30"

50 Wash + RESET + regen. + heat. + rinse aid 90"

51 Wash and RESET and regeneration 120"

52 Drain and RESET 60"

53 RESET and regeneration 60"

54 Heating and RESET and regeneration 30"

55 RESET and regeneration 7,5'

56 Heating 30"

57 Pause 30"

58 STOP

SWITCHING TIME - FUNCTIONS

213

SWITCHING TIME / FUNCTION

H= Intake time

= Heating timeX

Heating (optional)

Discharge pump

Timer full

Detergent/rinse aid dispenser

Heating

Discharge pump (optional)

P.G.S. intake

Thermostat 50°/40°

Circulation pump

Regeneration valve

P.G.S. intake / T50° prewash

RESET valve

Water intake valve

PROGRAMME START

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