Kubota 05 Series Instruction manual

NOTE: This manual contains both 981-0517 and 981-0527

Redistribution or publication of this document, 

by any means, is strictly prohibited.

WORKSHOP

MANUAL

DIESEL

ENGINE

SERIES

SERIE

REIHE

Redistribution or publication of this document, 

by any means, is strictly prohibited.

THE

READER

This Workshop Manual has been prepared to provide servicing personnel with

informationon the mechanism, service and maintenance of

KUBOTA

DieselEngines

SERIES.

is dividedinto

two

parts, “Mechanism”and “Disassemblingand Servicing”for

eachsection.

Mechanism

Informationontheconstructionand functionare includedfor each engine section. This

part should be understood before proceeding with troubleshooting, disassembling and

servicing.

Disassembling and Servicing

Underthe heading”General”sectioncomes generalprecautions, troubleshooting,lists

of servicingspecificationsand periodic inspectionitems. For each engine section, there

are “Checking and Adjustment“, “Disassemblingand Assembling”, and “Servicing” which

cover procedures,precautions,factory specificationand allowablelimits.

All

the enginesthat havebeenmanufacturessinceJanuary of

1994

are cleanexhaust

Themark

[E]

intheWSM referstothesaidcleanengine.

engines.

All

information, illustrationsand specifications contained

this manual are based on

The rightisreservedto makechanges inallinformation

any timewithoutnotice.

Dueto coveringmany modelsof thismanual,illustrationor picturebeingusedhavenot

the latestproductioninformationavailableatthetime of publication.

beenspecifiedasone model.

KUBOTA

Corporation

1996

May

1996

01640200040

Redistribution or publication of this document, 

by any means, is strictly prohibited.

Ce manueld’atelier

4th pr4par6pour permettreau personneld’entretiende disposer

e’informations sur les m4canismesI les entretienes et la maintenance des moteurs

KUBOTA

Diesel moteur de s4rie

05.

est dives4 en deux sections: “Mecanismes” et

Demontage etentretien”.

Mbchanisrnes

Desinformationssur laconstructionet lesfonctions sont donn6es pour chaque partie

dumoteur. Cettepartiedumanuel doit &re compriseavantde commencer lesoperations

de recherchedes anomalies, de demontageet d’entretien.

DBmontageet entretien.

Sous

letitre”G6neralit4sontrouverades recommandationsgen6ralesl lesprocedures

de recharche des anomalies et les listes de caract’eristiques d’entretien et points de

vbrificationperiodique. Pourchaquepartiedumoteur, ontrouveralestitles“Verificationet

reglage“, “DBmontage et remontage“ et “Entretien”

sont reprises les precautions, les

caractbristiquesd’usine etleslimitesdeservice.

Les

moteurs fabriqu4s depuis Janvier 1994 ont 4t6 consus de fason

produire

Ces moteursnonpolluantssont indiqubsdans lemanueld’atelier parlalettre

[q.

d’echappement nonpolluants.

Toutes les informations, illustrationset specificationscontenuesdans ce manuel sont

bas6es sur les dernihres informations de production disponibles au moment de la

publication.

Nous

nous

rbservonsledroit de modifiertout element de ces informations,

tout momentetsanspr6avis.

Ce manuel couvrant de nombreuxmod&les,les illustrationsou photos utilis4es sont

donnees

titre indicatif.

Mai 1996

KUBOTA

Corporation 1996

01640Z00050F

Redistribution or publication of this document, 

by any means, is strictly prohibited.

FUR DEN LESER

DiesesHandbuch

sol1

dem Wartungspersonnallnformationen uber die Funktion, den

Betriebunddie wartung der KOBOTA-dieselmotorenSerienmotormit

lieffern.

istin

zweiTeile, “Funktion”und“ausbau undWartung”aufgegliedert.

Mechanismus

Fur jeden Motorabschnittwerden Informationen bezuglich Konstruktionund Funktion

gegeben. DieselTeilsolltesorgf;altiggelesenwerden, bevor mitder Storungssuche, dem

Ausbau undder wartung begonnenwird.

Ausbau undWartung

DerAbschnitt “allgemeines”beinhaltetallgemeineVorkehrungen, Storungssuchen und

Listen von Wartungsdaten sowie von regelmat3ig

uberpriifendenTeilen. Fiir jeden

Motorabschnittist ein Kapitel“Prijfung und Einstellung”,“Aus-und Einbau”und“Wartung”

vorgesehen, welches uber Verfahrensweisen, Vorkehrungen, Werkdaten und zulassige

GrenzwerteAufschluBgibt.

Alle Motoren, dieab Januar 1994hergestellenwerden sind Sauberab-Motoren.

Diemarke

[El

beziehtsich auf den vorgenanntensauberen Motor.

Allen in diesem Hanbuch enthaltenen Informationen,Abbildungen und technischen

Merkmalen liegen die letzten, zum Zeitpunkt der Veroffentlichung verfiigbaren

lnformationen zugrunde. Eine hderung aller lnformationen

jeder Zeit und ohne

Ankundigungbleibtvorbehalten.

Da in diesem Handbuch mehrere Modelle beschriebenwerden, wurden die jeweilig

verwendetenabbildungenodreBildernichtfiir ein einzelnes Modellpr&isiert.

KUBOTACorporation1996 Mai 1996

01640Z00060D

Redistribution or publication of this document, 

by any means, is strictly prohibited.

SERIES

WSM,

01640

SAFETY

INSTRUCTIONS

IOOOOF00021

~00000F00030

rlr

00000F00040

l0000F00050

SAFETY

STARTING

(1)

not

start

the

engine by shorting across starter

terminals.

(2)

Unauthorized modifications

theenginemayimpair

the

function and/or safetyand

affect

engine

life.

00000200031

SAFETYWORKING

(1)

not work on

the

engine while under

the

influence

alcohol, medication, or other substances

while

fatigued.

(2)

Wear

fitting clothing and safety equipment

appropriateto

the

job.

(3)

Use

tools appropriate

the

work.

Makeshift

tools,

parts, and procedures

are

not recommended.

(4)

When servicing

performed togetherby<twoormore

persons,take

care

to perform

all

work safely.

(5)

nottouchthe rotating orhot partswhiletheengine

running.

(6)

Never remove the radiator cap while the engine

running, or immediately after stopping. Otherwise,

hot water will spout

out

from radiator. Only remove

radiator

cap when cool enough

touch with bare

hands. Slowly loosen

the

cap

first

stop

relieve

pressure before removing completely.

(7)

Escaping fluid

(fuel

or hydraulic

oil)

under pressure

can penetrate the skin causing serious injury.

Relieve pressure before disconnecting hydraulic or

fuel

lines.

Tighten

all

connections before applying

pressure.

(8)

Wear

suitable hearing protective device such

earmuffs

earplugs

protectagainstobjectionable

uncomfortable loud noises.

ooooozooo41

AVOID

FIRES

(1)

Fuel

extremely flammable and explosive under

certain conditions.

not smoke or allow flames or

sparks in your working

area.

(2)

avoid sparks from an accidental short circuit,

always disconnect the battery negative cable first

and connect

last.

(3)

Battery gas can explode. Keep sparks and open

flame

away from the top

battery, especiallywhen

charging the battery.

(4)

Make

sure

that

no fuel has been spilled

the

engine.

000002000050

Redistribution or publication of this document, 

by any means, is strictly prohibited.

SAFETY

INSTRUCTIONS

SERIES

WSM,

01640

OOOOOFOOOQO

VENTILATE

WORK

AREA

(1)

Ifthe engine mustberunningto do samework, make

surethe areaiswell ventilated.Never runthe engine

in a closed area. The exhaust gas contains

poisonouscarbonmonoxide.

00000200060

PREVENT ACID BURNS

(1)

Sulfuric acid in batteryelectrolyte is poisonous.

strong enough to burn skin, clothing and cause

blindness if splashed into eyes. Keep electrolyte

away from eyes, hands and clothing.

you spill

electrolyte

yourself, flush with water, and get

medicalattentionimmediately.

00000200070

DISPOSE

FLUIDSPROPERLY

(1)

not pourfluids intothe ground, down

drain,

into a stream, pond, or lake. Observe relevant

environmentalprotectionregulationswhen disposing

oil,

fuel, coolant, electrolyte and other harmful

waste.

ooooozomo

PREPARE FOR EMERGENCIES

(1)

Keep afirst aid kitand fire extinguisherhandy at all

times.

(2) Keep emergency numbers for doctors, ambulance

service, hospital and fire department near your

telephone.

ooooozooo9o

Redistribution or publication of this document, 

by any means, is strictly prohibited.

SWES

CVSM,

01640

INSTRUCTIONS

SECURITE

NOTA

Donnedes informationsutiles.

SECURITE

D’ABORD

DANGER

lndique une situation eminemment dangereuse, des blessures graves

la mort

peuventsunrenirsicettesituationn’est pas evitee.

AVERTISSEMENT

lndiqueune situation potentiellementdangereuse, des blessuresgraves

lamortpeuventsurvenirsicettesituationn’est pasevitee.

lndique une situation potentiellementdangereuse, des blessures mineures

gravespeuventsurvenirsicettesituationn’est pasevitee.

aATTENT1oN

IMPORTANT

Ceci indiqueque si les instructions ne sont pas suivies, des dommages ou degats

peuvent&re occasionnes

I’equipement

des biens.

OOOOOZOOOllF

AVANT L’ENTRETIENET

REPARATION

(1)

Lire toutes les instructions et les instructions de

securite dans ce manuel et sur les autocollants de

securiteaccolessur le moteur.

(2)

Nettoyerlazone dutravail et lemoteur.

(3)

Placer lemoteur sur un

sol

ferme

niveau.

(4)

hisser au moteur le temps de refroidir avant

(5)

ArrGter lemoteur et retirerlacle.

(6)

Debrancher lecablede mise

terrede

batterie.

d’operer.

00000Z00021F

Redistribution or publication of this document, 

by any means, is strictly prohibited.

INSTRUCTIONS

SECURITE

SERIES

WSM,

01640

rlr

DEMARRAGE

SECURITE

(1)

Ne pas faire demarrer le moteur en etablissant

courtgircuitentre les bornes

demarreur.

(2)

Des modifications

non

autoriseesau moteur reiquent

de diminuer

de comprpmettre le fonctionnement

la securiteainsi que la durabilite

moteur.

00000Z00031F

TRAVAIL

ENSECURITE

(1)

Ne pas utiliser le moteur

sous

I’influenced’alcool,de

medicaments

d’autres substances

l’etat

fatique.

(2)

Porter desvQtements

pres

corps et

materiel de

securiteapproprie au travail.

(3)

Utiliser les

outils

correspondantau travail. Les

outils,

les pieces et les procedures de fortune ne

sont

pas

recommandes.

(4)

Lorsqu’un

entretien est effectuee

fois

par

plusieurs personnes,veiller

executerlestravaux en

toute

securite.

(5)

Ne pas toucher les pieces tournantes

chaudesau

cours

fonctionnement

moteur.

(6)

Ne pas enlever le

bouchon

de radiateur au cours

fonctionnement

moteur

immediatementaprds

I’arrQt. Autrement I’eau chaude jaillira

radiateur.

Ne retirer le

bouchon

de radiateur que

lorsqu’il

est

suffisamment refroidit

pour

Qtretouche

mains

nues. Desserrer lentement le

bouchon

jusqu’au

premier arrdt

pour

relgcher la pression avant de la

retirer complbtement.

(7)

Le fluide s’echappant

sous

pression (carburant

huile hydraulique) peut penetrer la peau, causant

une blessure grave. DBtendre la pression avant de

detacher les tuyauteries hydrauliques

carburant. Serrer

tous

les raccords avant la mise

sous

pression.

(8)

Porter

dispositif

protecteur auditif approprie tel

qu’un

protdge-oreilles

protdge-tympans

pour

se proteger contre des

bruits

retentissants

desagreables

gdnants.

0000020004

Redistribution or publication of this document, 

by any means, is strictly prohibited.

Other manuals for 05 Series

This manual suits for next models

Table of contents

Other Kubota Engine manuals

Kubota

Kubota WG1903-G-E3 User manual

Kubota

Kubota D1102-B Instruction manual

Kubota

Kubota V3300-E User manual

Kubota

Kubota V2403-CR-TIE4-BG User manual

Kubota

Kubota D1803-CR-TIE4 User manual

Kubota

Kubota D1005-E3 User manual

Kubota

Kubota V3600-E3 Install guide

Kubota

Kubota V3600-E3 User manual

Kubota

Kubota V3800-CR-TE4 User manual

Kubota

Kubota D1803-CR-E4 Instruction manual

Kubota

Kubota WSM 07-E3B Series Instruction manual

Kubota

Kubota WG752 E3 Instructions for use

Kubota

Kubota Z482-E User manual

Kubota

Kubota D722-E4 User manual

Kubota

Kubota Z482-E User manual

Kubota

Kubota SM-E4B Series Instruction manual

Kubota

Kubota D1005-E3BG User manual

Kubota

Kubota D1503-M-E User manual

Kubota

Kubota WG972-E4 User manual

Kubota

Kubota WSM OC60-E2 Instruction manual

Kubota

Kubota Z602-E3 User manual

Kubota

Kubota Z482-E3 User manual

Kubota

Kubota EA330-E4 Series Instruction manual

Kubota

Kubota Z482-E2B Instruction manual

Popular Engine manuals by other brands

Rotax

Rotax 125 senior MAX evo installation manual

Kohler

Kohler K361 Service manual

MTD

MTD OHV Series user guide

Kohler

Kohler COMMAND CH18-745 Service manual

Mercury

Mercury D4.2L D-Tronic manual

Selve

Selve SE Plus-RC Series Operating instruction

Perkins

Perkins 1206E-E66TA Operation and maintenance manual

Skov

Skov DA 174 Technical user guide

Rossi

Rossi TX11 Series manual

Siemens

Siemens SIMOTICS T-1FW3 Configuration manual

AL-KO

AL-KO PRO 350 Instructions for use

MTU

MTU 12 V 4000 Lx4 operating instructions

Nanni

Nanni N3.30 Workshop manual

Nanni

Nanni N5.160 CR2 Operator's manual

KSB

KSB SuPreme Series Installation & operating manual

Hiwin

Hiwin EM1 Series user manual

Rotax

Rotax 912 i series Service instructions

Siemens

Siemens SIMOTICS XP 1MB1 operating instructions