Kohler ENGLEFIELD SAPPHIRE User manual

Instructions, drawings, and diagrams contained in this manual

present information available at the time of printing. Although

every attempt has been made to keep them up-to-date, Kohler

Company reserves the right to implement product changes

without further notice.

CAUTION

It is the responsibility of the INSTALLER to ensure that the

installation complies with council and or local authority bylaws

Page 1 Kohler Co.1089610-A02-D 03/09/2012

INSTALLATION GUIDE

SAPPHIRE

ROUND CORNER SLIDING SHOWER

Tools Required.

Philips Screwdriver.

Pencil.

Silicone gun.

Measuring tape.

Safety glasses.

Center punch.

Hammer.

Knife.

Drill bits. 1 x 6mm. 1 x 2.5mm.

Level.

Materials Required.

Drop cloth.

SIKA Sikasil NG silicone sealant.

Before you install your shower door, please

read these instructions carefully to familiarise

yourself with the required tools, materials and

installation sequences.

These instructions contain important care and

cleaning information. Please leave these for the

consumer after installation.

Make sure that the shower tray and the wall

are completely nished prior to installing your

SAPPHIRE shower door.

CAUTION: Risk of injury or product damage.

Tempered glass cannot be cut.

CAUTION: Before commencing installation.

KOHLER strongly recommends reading these

installation instructions.

ATTENTION:

Please install this door on an ENGLEFIELD

Quick-Fit

® shower tray only.

IMPORTANT:

The shower door requires a at and vertical

wall surface. The atness is recommended

to be out by no more than 4mm / m.

BEFORE YOU BEGIN

TOOLS AND MATERIALS REQUIRED

Page 2 Kohler Co.1089610-A02-D 03/09/2012

2005/2/25 13

Elevation

Top rail

Bottom rail

Plan view

46.5mm

25mm

1830mm

SIZE DIMENSION ‘A’ DIMENSION ‘B’

900 x 900 872 ± 7.5mm 872 ± 7.5mm

1000 x 1000 972 ± 7.5mm 972 ± 7.5mm

1200 x 900 872 ± 7.5mm 1161 ± 7.5mm

Page 3 Kohler Co.1089610-A02-D 03/09/2012

ROUGH-IN

MAX. DOOR OPENING

480mm

500mm

480mm

PARTS IDENTIFICATION

Page 4 Kohler Co.1089610-A02-D 03/09/2012

PARTS IDENTIFICATION

Corner cover, top left

Screw cover

Top and bottom rail seal*

Door entry seal

Door Seal

Wedge

Door Handle*

Top and bottom rail

Stopper Screw

Left door stop

Infill glass

Right door stop

Corner cover clip

ST 3.9 X 12 mm

Clip screw

Corner cover top right

ST 4.2 X 9.5 mm

Corner cover clip

Wall retainer seal

Corner cover bottom right

ST 4.2 X 16 mm

Infill glass screw

Corner cover bottom left

Top roller sets*

Bottom roller sets*

Door edge cap Magnetic seal

Return seal

Door panel assy right

Door panel assy left.

Wall anchor

Wall retainer screw

ST 4.2 x 28mm

Wall retainer

SIZE DIMENSION ‘C’

900 x 900 862mm

1200 x 900 1154mm

1000 x 1000 967mm

1. Mark and drill wall retainer xing holes

Wall retainer screw.

ST 4.2 x 28 mm

Measure and mark a line on the rim of the tray

using the following dimensions (all dimensions are

measured from the acrylic wall face):

Align the outside face of the wall retainer with the

mark on the rim of the tray.

Using a level, plumb the wall retainer, and mark

the three mounting holes with a pencil.

Use a 6mm drill bit to drill the holes.

Press t the wall anchors into the holes.

Repeat this procedure for the other wall retainer. Shower Tray

Wall retainer

Pencil

Level

Inside of

tray

Outside

of tray

2. Install the wall retainers.

Install each wall retainer by aligning the holes in

the retainer with the wall anchors.

Secure the wall retainers wth 6 x ST 4.2 x 28 mm

screws provided.

Page 5 Kohler Co.1089610-A02-D 03/09/2012

DOOR INSTALLATION

DIMENSION ‘D’

862mm

967mm

right hand tray shown

4. Install the inll glass

Press t the inll glass to the bottom rail.

Note: Make sure that the xing holes in the

glass align with the holes in the bottom rail.

3. Install the bottom rail.

Press t the bottom rail into the wall retainer on the tray.

Note: Make sure there are seals in each end of the top

and bottom rails,and the end of the seal aligns with Rail

Seal

the end of the rail.

Page 6 Kohler Co.1089610-A02-D 03/09/2012

1830 mm

5. Install the top rail.

Press t the top rail to the top end of both glass

inll panels.

Make sure that the glass inll panels align with

the end of the rails.

6. Adjust the top rail.

To make sure that the rails are correctly tted to

the glass inll panels, use a tape measure to make

sure the total height of the assembled product is

1830 mm.

If higher, try pressing the top rail onto the glass

inll panels harder.

If lower, insert a wedge into the gap between the

glass inll panels and the top rail seal.

1830 mm

Page 7 Kohler Co.1089610-A02-D 03/09/2012

ST 4.2 x 16 mm

7. Fix the top and bottom rails to the glass inll panels.

Use a power drill on a low torque setting to drive the

countersunk screws into the top and bottom rails -

8 places.

Take care not to over drive these screws.

8. Install the wall retainer seals

Press t the wall retainer seals into the wall retainer.

Soft edge of retainer seal

Page 8 Kohler Co.1089610-A02-D 03/09/2012

Ensure the seals are fitted with the soft edge

in contact with the face of the glass, as show

in the illustration on the right hand side.

Notch 3-5mm of rigid portion at bottom

the sill extrusion (right hand seal sho

wn).

Sill extrusion

Retur

n panel

Return seal

(righ

t hand)

Flexible ap

of seals so that the exible ap overlaps

a) Referring to the diagram below, cut the return seals to the length leaving

a 3 - 5mm notch at the bottom so that the fexible ap overlaps

the curved still extrusion.

b) Press t the return seals onto

the vertical edges of both

return panels. The exible ap

should point inside shower.

10. Install the door panels.

Identify the left door from the right door, referring to the handle location.

Note that the rollers on the top edge are height adjustable.

A) From the inside of the shower, hang the door panel on the top rail.

B) Press the button on the bottom rollers and t the rollers into the bottom rail.

C) If there are gaps between the doors, raise or lower the doors by

adjusting the screws in the top rollers (clockwise to raise the door).

Once done there should be no gaps between the doors,

and the top edges must be level.

D) Press t the door seals onto the vertical

edges of both doors.

Page 9 Kohler Co.1089610-A02-D 03/09/2012

ST 4.2 x 9.5mm

11. Install the corner cover clips.

Move the bottom rail forward or backward to make

sure that the gap between the bottom rail and the

front edge of the tray is even.

Make sure that the edges of the inll glass are vertical.

Drill a 2.5mm hole through the small holes at the top and

bottom ends of the retainers, and into the top

and bottom rail.

Take care to not drill all the way through the retainers!

Fix the corner cover clips to the retainer. Make sure that

the pin on the back of the clip aligns with the large hole

at the top and bottom end of the retainer.

Apply silicone along the broken line

12. Sealing the door.

CAUTION: Use only SIKA Sikasil NG Silicone Sealant.

CAUTION: Apply silicone to the outside of the door

only. silicone applied to the inside of the door will

cause leakage and damage.

Thoroughly clean all surfaces. Remove all dust,

dirt or grease from the bottom rail, retainers

and shower tray.

For best results apply masking tape to within

5mm of the joints to be sealed.

Apply a bead of sealant around the outside of the

door where:

1. The bottom rail meets the tray.

2. The retainers meet the wall and the tray.

3. In and around the bottom corners where the

retainers meet the bottom rail, and behind the

corner cover caps.

NOTE: Allow silicone to cure for 24 hours before

using shower.

Page 10 Kohler Co.1089610 - C May 2009

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