KitchenAid KGCT366E User manual

JOB AID

Part No. 4317225

GLASS SEALED-BURNER

GAS COOKTOP

MODEL KGCT366E

OBJECTIVE

The objective of this Job Aid is to have the experienced appliance technician become

familiar with the operation and service of the 36

Glass Sealed-Burner Gas Cooktop.

It is designed as reference material and is not a replacement for basic training.

FORWARD

This Job Aid will introduce the technician to the 36

Glass Sealed-Burner Gas Cooktop,

Models KGCT366EBL, KGCT366EWH, & KGCT366EAL. This Job Aid is a reference

guide for the experienced technician. It is not designed as a replacement to basic

training. This Job Aid does not replace the Service Manual or the Use and Care Guide.

It is designed to be used in conjunction with these manuals.

WHIRLPOOL CORPORATION assumes no responsibility for any repair made on

our products by anyone other than Authorized Factory Service Technicians.

WHIRLPOOL CORPORATION assumes no responsibility for

any repair made on our products by anyone other than qualified

TECH-CARE®Service Technicians.

Electrical Shock Hazard

Disconnect the cooktop’s line cord plug from the wall receptacle before you service

any of the components inside the unit. Failure to do this could result in violent

electrical shock.

VOLTAGE CHECKS

When making voltage checks, be sure to observe the following precautions:

1. The floor must be dry. Water and dampness increase the chances of

electrical shock.

2. Set the voltmeter correctly for the voltage being measured.

3. Touch only the insulated parts of the meter probes.

4. Touch the component terminals, or wires, with the meter probe tips

only.

5. Touch the meter probe tips only on the terminals being checked.

Touching other components could damage good parts.

PARTS QUALITY

An important step in the appliance repair procedure is the selection of FSP®

(FACTORY SPECIFICATION PARTS) as replacements. Use of “fits-all,” or “look alike”

parts could result in early parts failure, safety hazard, or substandard performance

of a WHIRLPOOL appliance. It could also result in an unnecessary repeat of your

repair efforts.

To be sure that the part(s) you purchase meet the exacting quality standards used to

build every new WHIRLPOOLappliance, be sure to ask for genuine FSP replacement

parts, as specified for your model. “FSP” is a registered trademark of WHIRLPOOL

CORPORATION.

You can buy your genuine FSP replacement parts from any authorized WHIRLPOOL

Parts Distributor.

IMPORTANT SAFETY INFORMATION

Fire Hazard

Do not obstruct the flow of combustion and

ventilation air.

Electrical Shock Hazard

It is the customer’s responsibility to.

• Contact a qualified electrical installer.

• Assure that electrical installation is adequate

and in conformance with the National Electri-

cal Code, ANSI/NFPA 70—latest edition•,

and all local codes and ordinances.

• Take special care when drilling holes into the

wall for venting or electrical wiring. Electrical

wires may be concealed behind the wall cov-

ering.

• Disconnect the power to any electrical circuits

that could be affected by the installation of this

cooktop.

Failure to do so could result in fire, electrical

shock, or other personal injury.

Personal Injury Hazard

To eliminate the risk of burns or fires, do not

install cabinets or store things above the cooktop.

If cabinets are already installed above the

cooktop, install a range hood to the bottom of the

cabinet to prevent reaching over the heated

cooking surface. The range hood should stick

out a minimum of 5-inches (12.7 cm) from the

front of the cabinets.

Reaching over a heated cooking surface could

result in a serious burn or other inury.

• Copies of the standards listed above may be

obtained from:

National Fire Protection Association

Batterymarch Park

Quincy, Massachusetts 02269

This Job Aid is intended for factory-service techni-

cians only. We recommend that customers DO

NOT service their own units, because of the com-

plexity and risk of high-voltage electrical shock

If the information in this Job Aid is not fol-

lowed exactly, a fire or explosion may result

causing property damage, personal injury or

death:

Do Not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any

other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do Not try to light any appliance.

• Do Not touch any electrical switch; Do Not use

any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the

fire department.

Installation and service must be performed by a

qualified installer, service agency or the gas

supplier.

WARNING

- 1 -

Table of Contents

Model & Serial Number Location ....................................................................................................Page 2

Component Locations .....................................................................................................................Page 2

Component Access .........................................................................................................................Page 3

Removing The Components ...........................................................................................................Page 4

Wiring Diagram ...............................................................................................................................Page 8

Troubleshooting Chart ....................................................................................................................Page 9

Warranty .......................................................................................................................................Page 10

- 2 -

MODEL & SERIAL NUMBER LOCATION

The Model/Serial Number Plate is located on the burner box.

Model/Serial Plate

(Underside Of Cooktop)

COMPONENT LOCATIONS

(View From Under The Cooktop)

Gas Manifold Spark Switch

Spark Module

Gas Valve Spark Ignitor

Burner Base

- 3 -

COMPONENT ACCESS

To remove the components for servicing, use the following procedure:

1. Remove the cooktop from the cabinet and turn it over.

2. Remove the hardware (screws and washers) from the burner box cover and lift the

cover off the burner box, then disconnect the three power cord leads (see the inset),

and remove the burner box cover. You can now access all of the components for

service.

Tempered Glass Maintop Power Cord

BURNER BOX

COVER

Ground Screw

Green/Yellow

Ground Lead

Neutral (N)

Power Cord Lead

Line 1 (L1)

Power Cord Lead

Manifold

Inlet

Screw &

Flat Washer

Installation

Screws

Burner Box

Screw (1 of 9)

SPARK

MODULE

SPARK MODULE

Installation

Screws

Tools Required:

1/4

Nut Driver

- 4 -

REMOVING THE COMPONENTS

REMOVING A GAS VALVE & SPARK SWITCH

Tools Required:

1/4

Nut Driver

1/2

Open End Wrench

1. Turn off the gas and the electrical supply to the cooktop.

2. Remove the gas regulator and remove the cooktop from the cabinet.

3. Remove the knob from the control you wish to service and unsnap the bezel from the

tempered glass.

4. Turn the cooktop over and remove the burner box cover (see page 3).

5. From the bottom of the unit, remove the hex-head screw and rubber washer from the

gas valve and disconnect the gas line fitting, then remove the valve from the manifold,

and pull the spark switch and rubber cover from the valve body.

6. Reassemble the unit.

Spark Switch

Gas Valve

Rubber Washer

Manifold

Tempered

Glass

Rubber Washer

1/4"Mounting Screw

1/2"Gas

Line Fitting

Installation Note:

Be sure to center

Gas Valve Shaft

In Hole

- 5 -

REMOVING THE SPARK MODULE

Tools Required:

1/4

Nut Driver

1. Turn off the gas and the electrical supply to the cooktop.

2. Remove the gas regulator and remove the cooktop from the cabinet.

3. Turn the cooktop over and remove the burner box cover (see page 3).

4. Remove the three screws from the spark module and remove it, then mount the new

module in its place.

5. Disconnect the wires from the terminals of the old spark module and reconnect them

to the same terminal locations on the new module.

6. Reassemble the unit.

SPARK MODULE

Ground Screw

Module Screws

Brown

(Common)

Brown

Orange

Yellow

Blue Green

Red

- 6 -

REMOVING A SURFACE BURNER & SPARK IGNITOR

Tools Required:

1/4

Nut Driver

1/2

Open End Wrench

3/8

Open End Wrench

1. Turn off the gas and the electrical supply to the cooktop.

2. Remove the gas regulator and remove the cooktop from the cabinet.

3. Turn the cooktop over and remove the burner box cover (see page 3).

Refer to the illustration on the next page.

4. Disconnect the spark ignitor wire from the pin for the surface burner you wish to

service.

5. Disconnect the gas line fitting from the surface burner that you wish to remove, and

remove the hex-head screw from the surface burner bracket , then remove the burner

and mounting plate from the cooktop glass.

6. Unclip the spark ignitor and remove it from the surface burner, then remove the three

hex-nuts from the surface burner and remove it from the plate.

7. Reassemble the unit.

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