Kingsman ZVF33 Quick start guide

UNVENTED (VENT-FREE) FIREBOX

Circulating Models

Listed Certiﬁed for USA

ZVF33 certiﬁed to: ANSI Z21.11.2 - 2007

ZVF36U, ZVF42U and ZVF52 certiﬁed as a Universal Firebox ANSI Z21.91-2007

ZVFB3330MAN, ZVFB3330MAP, ZVFB3330MVN, ZVFB3330MVP,

ZVFB3633MAN, ZVFB3633MAP, ZVFB3633MVN, ZVFB3633MVP, ZVFB5240MVN, ZVFB5240 MVP

are approved to ANSI Z21.11.2 - 2007.

Owner’s Operation and Installation Manual

Warning

If the information in this manual is not followed

exactly, a ﬁre or explosion my result causing property damage,

personal injury, or loss of life.

– Do not store or use gasoline or other ﬂammable vapors and liquids in

the vicinity of this or any other appliance.

– WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your

building.

• Immediately call your gas supplier from a neighbor’s phone. Follow

the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

– Installation and service must be performed by a qualiﬁed installer,

service agency, or the gas supplier.

Warning

Improper installation, adjustment,

alteration, service, or maintenance

can cause injury or property

damage. Refer to this manual for

correct installation and operational

procedures. For assistance or

additional information consult a

qualiﬁed installer, service agency, or

the gas supplier.

Warning

The ZVF33 Firebox is to be used

only with certain vent-free gas log

heaters (see table 1, Page 5). Do not

burn wood or other materials in these

ﬁreboxes.

Warning

Carefully review the instructions

supplied with the decorative type

unvented room heater for the

minimum size requirement.

DO NOT INSTALL THE APPLIANCE

IN THIS FIREBOX UNLESS THIS

FIREBOX MEETS THE MINIMUM

DIMENSIONS REQUIRED FOR THE

INSTALLATION

Warning

FOR USE ONLY WITH

A LISTED GAS-FIRED UNVENTED

DECORATIVE ROOM HEATER

NOT TO EXCEED

40,000 BTU/H.

DO NOT BUILD A WOOD FIRE

Warning

This is an unvented gas-ﬁred heater. It uses air (oxygen) from the

room in which installed. Provisions for adequate combustion and

ventilation must be provided. Refer to Page 13.

This appliance must be

installed by a licensed

plumber or gas ﬁtter in

the Commonwealth of

Massachusetts and meet

the requirements of 527

CMR 30 and 248 CMR.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Save this manual for future reference • 2340 Logan Ave., Winnipeg, MB, Canada, Phone: (204) 632-1962 •Printed in Canada • PART #36VF-MAN

July 27, 2009

PRE-INSTALLATION QUESTIONS and ANSWERS

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives,

silicones and any undetected oil from the manufacturing process as well as the finishing materials used

with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react

with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with

the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of

burn time, keep burning at a minimum of four hours per use until odours dissipate.

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries

quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone

components, the paint will cure when heat is applied to the appliance as it is first used.

The following information applies to the curing process to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between

each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside

of the glass doors. It is important to remove this white deposit from the glass doors with an appropriate

cleaner to prevent build-up (such as Windex or a commercial fireplace glass cleaner).

• Babies, small children, pregnant women and pets should leave the area during the cure phase.

• Ventilate well, open doors and windows.

• Do not touch during curing.

Noise coming from the fireplace?

• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound

produced by a furnace or heating duct. This noise does not affect the operation or longevity of your

fireplace.

• Different types and thicknesses of steel will expand and contract at different rates resulting in

“cracking” and “ticking” sounds throughout the heating and cooling periods.

• You should also be aware that as temperatures change within the unit these sounds will likely re-

occur. Again this is normal for steel fireboxes, and is not a defect.

Cleaning the Glass

During the first few fires, a white film may develop on the glass front, as part of the curing process. The

glass should be cleaned after the unit has cooled down or the film can bake on and become very difficult

to remove. Use a non-abrasive cleaner and do not attempt to clean the glass while it is hot.

TABLE OF CONTENTS

SECTION PAGE

Burner System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Local Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

For Your Safety Read Before Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Universal ﬁrebox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Framing Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Air for Combustion and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Providing Adequate Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Determining Air Flow for Firebox Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Ventilation Air From Inside Building . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Ventilation Air From Outdoors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installing by Framing Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Installing Firebox Using Optional Pre-Built Mantel Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Installing Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installing Burner Systems into Firebox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Cleaning and Servicing of Burner / ODS Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Log Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-31

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Installing Brick Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Installation of curtain hood and optional screen door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Installation of Grill and Panel Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Installation of Optional Fan Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Illustrated Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-42

Accessory and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-47

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

BURNER SYSTEM OPTIONS

The appropriate burner system must be ordered for each speciﬁc ﬁrebox, see chart below for required burner system and ﬁrebox.

TABLE 1 - The ZVF36U and ZV42U and ZVF52 are also approved as a Universal Vent Free Box. See page 8 for more information.

ZVF33 Vent Free Firebox Required burner system options: (Select from below to complete the ﬁreplace)

Burner Model Valve Type Fuel Type BTU – Input Min/Max Inlet Manifold Pressure Oriﬁce Size Primary Air

ZVFB3330MAN Manual Natural Gas 13,000 - 30,000 5.5”/10” 1.5” - 4.4” 39 0.187”

ZVFB3330MAP Manual Liquid Propane 22,000 - 30,000 11”/13” 8” - 10” 51 Full Open

ZVFB3330MVN Millivolt Natural Gas 13,000 - 30,000 5.5”/10” 1.6” - 3.5” 36 0.187”

ZVFB3330MVP Millivolt Liquid Propane 22,000 - 30,000 11”/13” 6.3” - 10” 52 Full Open

ZVF36U/ZVF42U Vent Free Firebox Required Burner system: (Select from below to complete the ﬁreplace)

Burner Systems – Controls are hidden and accessed through bottom grill

ZVFB3633MAN Manual Natural Gas 22,000 - 32,000 5.5”/10” 1.5” - 4.4” 36 0.218”

ZVFB3633MAP Manual Liquid Propane 22,000 - 33,000 11”/13” 8” - 10” 50 Full Open

ZVFB3633MVN Millivolt Natural Gas 22,000 - 32,000 5.5”/10” 1.6” - 3.5” 35 0.218”

ZVFB3633MVP Millivolt Liquid Propane 22,000 - 33,000 11”/13” 6.3” - 10” 51 Full Open

ZVF52 Vent Free Firebox Required Burner system: (Select from below to complete the ﬁreplace)

Burner Systems – Controls are hidden and accessed through bottom grill

ZVFB5240MVN Millivolt Natural Gas 25,000 - 40,000 5.5”/10” 1.6” - 3.5” 31 0.25”

ZVFB5240MVP Millivolt Liquid Propane 27,000 - 37,000 11”/13” 6.3” - 10” 50 Full Open

The GL series of gas log sets can also be used in the ZVF36U, ZVF42U and ZVF52 Universal Fireboxes

They feature the burner with grate and the controls underneath the log set inside the ﬁrebox.

(If using as a Universal box, see page 8)

GLVF24MAN Manual Natural Gas 20,000 - 35,000 5.5”/10” 1.5” - 4.4” 36 0.218”

GLVF24MAP Manual Liquid Propane 24,000 - 30,000 11”/13” 7” - 10” 50 Full Open

GLVF24MVN Millivolt Natural Gas 20,000 - 35,000 5.5”/10” 1.6” - 3.5” 34 0.218”

GLVF24MVP Millivolt Liquid Propane 24,000 - 30,000 11”/13” 6.3” - 10” 51 Full Open

36VF-106

Bottom Firebox Pan – Required when GLVF24 is used with ZVF36, ZVF42 and ZVF52 or as a universal box.

Fibre Log Set - required for all the burners above.

LOGF18 Fibre Log Set 18” (ZVF33/36U/42U/52)

LOGF24 Fibre Log Set 24” (ZVF33/36U/42U/52)

LOGF30 Fibre Log Set 30” (ZVF52 only)

This appliance is equipped for (Natural or Propane)

Gas. Field conversion is not permitted.

SAFETY INFORMATION WARNINGS

NOTE: It is recommended that a Carbon Monoxide (CO)

Detector be installed in or near bedrooms and on all levels

of your home. Place a detector about 15 feet (4.5 meters)

outside the room that houses your gas appliance.

DANGER

CARBON MONOXIDE POISONING

MAY LEAD TO DEATH!

WARNINGS

Important: Read this owner’s manual carefully and

completely before trying to assemble, operate, or service this

ﬁrebox. Improper use of this ﬁrebox can cause serious injury

or death from burns, ﬁre, explosion, electrical shock, and

carbon monoxide poisoning.

Early signs of carbon monoxide poisoning resemble the

ﬂu, with headaches, dizziness, and / or nausea. If you have

these signs, the heater may not be working properly. Get

fresh air at once! Turn off gas appliance. Have appliance

serviced. Some people (such as pregnant women, persons

with heart or lung disease, persons with anemia and those at

high altitudes) are more affected by carbon monoxide than

others. Make certain you read and understand all warnings.

Warning: Failure to position parts in accordance with

these diagrams or failure to use only part speciﬁcally

approved with this heater may result in property

damages or personal injury.

1. Use correct gas type for your appliance. Do not convert

from one gas type to another.

2. If this appliance is for use with Propane gas, do not

place propane supply tank(s) inside any structure.

Locate propane supply tank(s) outdoors.

3. If you smell gas:

– Shut off gas supply.

– Do not try to light any appliance.

– Do not touch any electrical switch; do not use any

phone in your building.

– Immediately call your gas supplier from a neighbor’s

phone. Follow the gas supplier’s instructions.

– If you cannot reach your gas supplier, call the ﬁre

department.

4. Do not use this appliance for burning trash or cooking.

Never place matches, paper, garbage, or any other

material on top of logs or logs into ﬂame.

5. Warning: Always operate appliance with front ﬁreplace

screens closed.

6. Make sure any safety screen or guard removed for

servicing is in place before running appliance.

7. Never run appliance in a small, closed room. Open the

door into next room to help ventilate.

8. If appliance shuts off, do not relight until you provide

fresh outside air. If appliance keeps shutting off, have it

serviced.

9. Do not run appliance:

– where ﬂammable liquids or vapors are used or stored.

– under dusty conditions.

10. Surface of appliance becomes very hot when operating.

Keep children and adults away from hot surface.

Appliance will remain hot for some time after shutdown.

Allow surface to cool before touching.

11. Do not use this appliance if any part has been

submerged under water. Immediately call a qualiﬁed

technician to inspect the appliance and to replace any

part of the control system and gas control which has

been under water.

12. The installation must conform with local codes or, in the

absence of local codes, with the National Fuel Gas

Code, ANSI Z223.1.

13. Never install the appliance:

– in a bedroom, bathroom, mobile home, or recreational

vehicle.

– where curtains, furniture, clothing, or other ﬂammable

objects are less than forty-two inches (42”) from the

front

of the appliance.

– in high trafﬁc areas.

– in windy or drafty areas.

14. Disconnect the appliance and its individual shut off

valve from the gas supply piping system during any

pressure testing of that system at test pressures in excess

of 1/2 psig, (3.5kPa).

15. Isolate the appliance from the gas supply piping system

by closing its individual manual shut off valve during

any

pressure testing of the the gas supply piping system at

test pressure equal or less than 1/2 psig.

16. Do not use any type of after-market blower that ﬁts

inside the ﬁreplace. Drafts created by these type of

blowers may cause sooting.

This appliance is equipped for (Natural or

Propane) Gas. Field conversion is not permitted.

SAFETY INFORMATION WARNINGS Cont.

LOCAL CODES

Install and use ﬁreplace with care. Follow all local codes. In

the absence of local codes, use the latest edition of The

National Fuel Gas Code ANSI Z223.1, also known as NFPA

54*. Firebox must be electrically grounded in accordance

with the National Electrical Code, ANSI/NFPA 70 (latest

edition).

*Available from:

American National Standards Institute, Inc. National Fire Protection Association, Inc.

1430 Broadway BatterymarchPark

New York, NY 10018 Quincy, MA 02260

FOR YOUR SAFETY READ BEFORE LIGHTING

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

B. Before lighting, smell all around the appliance area for gas. Be sure to smell next to the ﬂoor because some gas is

heavier than air and will settle on the ﬂoor.

What to do if you smell gas

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand,

don’t try to repair it, call a qualiﬁed service technician or gas supplier. Force or attempted repair may result in a ﬁre or

explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualiﬁed service technician to inspect the

appliance and to replace any part of the control system and any gas control which has been under water.

WARNING

If you do not follow these instructions exactly, a ﬁre or

explosion may result causing property damage, personal

injury or loss of life.

17. Turn off appliance and let cool before servicing. Only a

qualiﬁed service person should install, service and repair

appliance.

18. Inspect the appliance before use and at least annually by

a professional service person. Frequent cleaning may be

required due to excessive lint from carpeting, bedding

material, etc. It is important that control compartment,

burner and circulating air passage of the appliance be

kept open.

19. When operated for the ﬁrst time, there will be some

smell from the appliance. This will diminish and

disappear after a few hours of operation.

20. Warning: Do not allow fans to blow directly into the

ﬁreplace. Avoid any drafts that alter ﬂame patterns.

21. Warning: Do not use a blower insert, heat exchanger

insert or other accessory not approved for use with this

heater.

22. The ﬁrebox canopy must not be replaced with a canopy

which may be provided with the decorative type

UNVENTED room heater.

23. Warning: Do not operate ceiling fans in same room as

the vent free appliance.

24. Must be installed by a licensed gasﬁtter in the

Commonwealth of Massachusetts. Complies to code

527CMR.

25. Unvented gas ﬁred appliances may be used only for

supplemental heat and/or decorative purposes and under

no circumstances shall they provide a primary heat

source.

UNIVERSAL FIREBOX

The ZVF36U, ZVF42U and ZVF52 are approved as a Zero Clearance Universal Firebox.

When installing another manufacturer’s log and burner system, follow the manufacturer’s assembly instructions.

For framing, see page 10 for ZVF36U Firebox or page 11 for ZVF42U Firebox and page 12 for ZVF52 Firebox. Follow all

clearances to combustibles in this manual

When using the optional blower kit (Z33FK) in conjunction with the bottom tray (36VF-106) the two leads from the blower

that attach to the thermodisc must be attached together and the thermodisc can be discarded. See page 35 for wiring.

The ﬁreplace hood is packaged on top of the ﬁrebox from the factory. It must be installed on the ﬁrebox before operation of the

appliance.

The ﬁrebox hood must not be replaced with a hood which may be provided with the decorative type unvented room heater.

USE ONLY KINGSMAN DECORATIVE COMPONENT AND REPLACEMENT PARTS.

Firebox # Firebox Width Front Firebox Width Back Firebox Depth Firebox Max BTU

ZVF36U 29” 22 1/2” 15” 40,000

ZVF42U 33 3/8” 26 3/8” 15” 40,000

ZVF52 41 1/2” 30 3/8” 17 1/2” 40,000

FRAMING SPECIFICATIONS

ZVF33 FIREPLACE AND FRAMING DIMENSIONS

FIGURE 1 – ZVF33

Framing Clearances to Fireplace:

Bottom – 0 / Sides – 0 to standoffs / Top – 0 to standoffs / Adjacent side wall – 6” / Front of ﬁreplace to ceiling – 41”.

FRAMING SPECIFICATIONS Cont.

ZVF36U FIREPLACE AND FRAMING DIMENSIONS

FIGURE 2 – ZVF36U

Framing Clearances to Fireplace:

Bottom – 0 / Sides – 0 to standoffs / Top – 0 to standoffs / Adjacent side wall – 6” / Front of ﬁreplace to ceiling – 41”.

36”

17”

36”

33 7/8”

34”

36 3/8”

17”

28 7/16”

10 1/4” 36”

36 3/8”

10 1/4”

40 3/16”

NAILING TABS

17”

34”

17”

33 7/8”

0.5”

for gyprock

facing

7 1/2” MANUAL VALVE

5 11/16” MILLIVOLT VALVE

3 5/8” MANUAL

4 3/16” MILLIVOLT

GAS LOCATION

ON LEFT SIDE OF

UNIT

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