Kingsman FVF350 Quick start guide

UNVENTED (VENT-FREE)

FIREBOX Circulating Models

Listed Certiﬁed for USA

FVF350

FVFB350MVN, FVFB350MVP Burner Systems are approved to

ANSI Z21.11.2 - 2007 for the FVF350 Vent Free Firebox only

Owner’s Operation

and Installation Manual

Warning

If the information in this manual is not followed

exactly, a ﬁre or explosion my result causing property damage,

personal injury, or loss of life.

– Do not store or use gasoline or other ﬂammable vapors and liquids in

the vicinity of this or any other appliance.

– WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your

building.

• Immediately call your gas supplier from a neighbor’s phone. Follow

the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

– Installation and service must be performed by a qualiﬁed installer,

service agency, or the gas supplier.

Warning

Improper installation, adjustment,

alteration, service, or maintenance

can cause injury or property

damage. Refer to this manual for

correct installation and operational

procedures. For assistance or

additional information consult a

qualiﬁed installer, service agency, or

the gas supplier.

Warning

The FVF350 Firebox is to be used

only with certain vent-free gas log

heaters (see table 1, Page 5). Do not

burn wood or other materials in these

ﬁreboxes.

Save this manual for future reference • 2340 Logan Ave., Winnipeg, MB, Canada, Phone: (204) 632-1962 •Printed in Canada • PART #350FVF-MAN

July 20, 2009

Warning

This is an unvented gas-ﬁred heater. It uses air (oxygen) from the

room in which installed. Provisions for adequate combustion and

ventilation must be provided. Refer to Page 12.

This appliance must be installed by a licensed plumber or

gas ﬁtter in the Commonwealth of Massachusetts and

meet the requirements of 527 CMR 30 and 248 CMR.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives,

silicones and any undetected oil from the manufacturing process as well as the finishing materials used

with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react

with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with

the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of

burn time, keep burning at a minimum of four hours per use until odours dissipate.

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries

quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone

components, the paint will cure when heat is applied to the appliance as it is first used.

The following information applies to the curing process to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between

each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside

of the glass doors. It is important to remove this white deposit from the glass doors with an appropriate

cleaner to prevent build-up (such as Windex or a commercial fireplace glass cleaner).

• Babies, small children, pregnant women and pets should leave the area during the cure phase.

• Ventilate well, open doors and windows.

• Do not touch during curing.

Noise coming from the fireplace?

• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound

produced by a furnace or heating duct. This noise does not affect the operation or longevity of your

fireplace.

• Different types and thicknesses of steel will expand and contract at different rates resulting in

“cracking” and “ticking” sounds throughout the heating and cooling periods.

• You should also be aware that as temperatures change within the unit these sounds will likely re-

occur. Again this is normal for steel fireboxes, and is not a defect.

Cleaning the Glass

During the first few fires, a white film may develop on the glass front, as part of the curing process. The

glass should be cleaned after the unit has cooled down or the film can bake on and become very difficult

to remove. Use a non-abrasive cleaner and do not attempt to clean the glass while it is hot.

PRE-INSTALLATION QUESTIONS and ANSWERS

TABLE OF CONTENTS

SECTION PAGE

Burner System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Local Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

For Your Safety Read Before Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Air for Combustion and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Providing Adequate Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Determining Air Flow for Firebox Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Ventilation Air From Inside Building . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Ventilation Air From Outdoors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installing Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installing Burner Systems into Firebox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

Cleaning and Servicing of Burner / ODS Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Log Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Removal and Installation of Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Millivolt Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Installing Brick Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Installation of Optional Fan Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Illustrated Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

BURNER SYSTEM OPTIONS

The appropriate burner system must be ordered for each ﬁrebox, see chart below for required burner system and logset.

TABLE 1

FVF350 Vent Free Firebox

Required Burner system: (Select from below to complete the stove)

Burner Systems – Controls are hidden and accessed through bottom access door

Burner Valve Fuel BTU Min./Max. Manifold Oriﬁce Primary

Model Type Type Input Inlet Pressure Size Air

FVFB350MVN Millivolt Natural Gas 25,000 - 40,000 5.5/10” 1.6 - 3.5” 31 0.25”

FVFB350MVP Millivolt Liquid Propane 27,000 - 37,000 11/13” 6.3 - 10” 49 Full Open

Fibre Log Set - required for all the burners above.

LOGF35 Fibre Log set

Door Frame (required for each FVF350 Stove)

FVF350DG Door Frame Gold and Fixed Mesh Screen

FVF350DB Door Frame Black and Fixed Mesh Screen

Optional Accessories:

F35FK Fan Kit w/ Variable Speed control (Temperature Sensing)

F35RL Refractory Liner

F35LG Louver (Gold)

Z1MT Thermostat Millivolt Wall Mount

Z80PT Thermostat Programmable Digital Millivolt Wall Mount (1F80-40)

Z1RC Remote Control Millivolt (On/Off with LED) (Model I)

ZART Remote Control Thermostat Millivolt (Model K)

A30

3/8"

B27

5/16"

C 19"

D27

5/16"

E19

3/16"

SPECIFICATIONS

This appliance is equipped for (Natural or Propane) Gas.

Field conversion is not permitted.

SAFETY INFORMATION WARNINGS

WARNINGS

Important: Read this owner’s manual carefully and

completely before trying to assemble, operate, or service

this ﬁrebox. Improper use of this ﬁrebox can cause serious

injury or death from burns, ﬁre, explosion, electrical shock,

and carbon monoxide poisoning.

Early signs of carbon monoxide poisoning resemble the

ﬂu, with headaches, dizziness, and / or nausea. If you have

these signs, the heater may not be working properly. Get

fresh air at once! Turn off gas appliance. Have appliance

serviced. Some people (such as pregnant women, persons

with heart or lung disease, persons with anemia and those at

high altitudes) are more affected by carbon monoxide than

others. Make certain you read and understand all warnings.

1. Use correct gas type for your appliance. Do not convert

from one gas type to another.

2. If this appliance is for use with Propane gas, do not

place propane supply tank(s) inside any structure.

Locate propane supply tank(s) outdoors.

3. If you smell gas:

– Shut off gas supply.

– Do not try to light any appliance.

– Do not touch any electrical switch; do not use any

phone in your building.

– Immediately call your gas supplier from a neighbor’s

phone. Follow the gas supplier’s instructions.

– If you cannot reach your gas supplier, call the ﬁre

department.

4. Do not use this appliance for burning trash or cooking.

Never place matches, paper, garbage, or any other

material on top of logs or logs into ﬂame.

5. Warning: Always operate appliance with front

ﬁreplace screens closed.

6. Make sure any safety screen or guard removed for

servicing is in place before running appliance.

7. Never run appliance in a small, closed room. Open the

door into next room to help ventilate.

8. If appliance shuts off, do not relight until you provide

fresh outside air. If appliance keeps shutting off, have it

serviced.

9. Do not run appliance:

– where ﬂammable liquids or vapors are used or stored.

– under dusty conditions.

10. Surface of appliance becomes very hot when operating.

Keep children and adults away from hot surface.

Appliance will remain hot for some time after

shutdown. Allow surface to cool before touching.

11. Do not use this appliance if any part has been

submerged under water. Immediately call a qualiﬁed

technician to inspect the appliance and to replace any

part of the control system and gas control which has

been under water.

12. The installation must conform with local codes or, in

the absence of local codes, with the National Fuel Gas

Code, ANSI Z223.1.

13. Never install the appliance:

– in a bedroom, bathroom, mobile home, or recreational

vehicle.

– where curtains, furniture, clothing, or other ﬂammable

objects are less than forty-two inches (42”) from the

front

of the appliance.

– in high trafﬁc areas.

– in windy or drafty areas.

14. Disconnect the appliance and its individual shut off

valve from the gas supply piping system during any

pressure testing of that system at test pressures in

excess of 1/2 psig, (3.5kPa).

DANGER

CARBON MONOXIDE POISONING

MAY LEAD TO DEATH!

NOTE: It is recommended that a Carbon Monoxide

(CO) Detector be installed in or near bedrooms and on all

levels of your home. Place a detector about 15 feet (4.5

meters) outside the room that houses your gas appliance.

This appliance is equipped for

(Natural or Propane) Gas.

Field conversion is not permitted.

Warning: Failure to position parts in accordance

with these diagrams or failure to use only part

speciﬁcally approved with this heater may result in

property damages or personal injury.

SAFETY INFORMATION WARNINGS Cont.

15. Isolate the appliance from the gas supply piping system by closing its individual manual shut off valve during any

pressure testing of the the gas supply piping system at test pressure equal or less than 1/2 psig.

16. Do not use any type of after-market blower that ﬁts inside the ﬁreplace. Drafts created by these type of blowers may

cause sooting.

17. Turn off appliance and let cool before servicing. Only a qualiﬁed service person should install, service and repair

appliance.

18. Inspect the appliance before use and at least annually by a professional service person. Frequent cleaning may be

required due to excessive lint from carpeting, bedding material, etc. It is important that control compartment, burner and

circulating air passage of the appliance be kept open.

19. When operated for the ﬁrst time, there will be some smell from the appliance. This will diminish and disappear after a

few hours of operation.

20. Warning: Do not allow fans to blow directly into the ﬁreplace. Avoid any drafts that alter ﬂame patterns.

21. Warning: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.

22. The ﬁrebox canopy must not be replaced with a canopy which may be provided with the decorative type UNVENTED

room heater.

23. Warning: Do not operate ceiling fans in same room as the vent free appliance.

24. Keep burner and control compartment clean. See installation and operating instructions accompanying heater.

25. Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or

clothing ignition.

26. Young children should be carefully supervised when they are in the same room with the appliance.

27. Must be installed by a licensed gasﬁtter in the Commonwealth of Massachusetts. Complies to code 527CMR.

28. Unvented gas ﬁred appliances may be used only for supplemental heat and/or decorative purposes and under no

circumstances shall they provide a primary heat source.

LOCAL CODES

Install and use ﬁreplace with care. Follow all local codes. In

the absence of local codes, use the latest edition of The

National Fuel Gas Code ANSI Z223.1, also known as NFPA

54*. Firebox must be electrically grounded in accordance

with the

National Electrical Code, ANSI/NFPA 70 (latest

edition).

*Available from:

American National Standards Institute, Inc. National Fire Protection Association, Inc.

1430 Broadway Batterymarch Park

New York, NY 10018 Quincy, MA 02260

FOR YOUR SAFETY READ BEFORE LIGHTING

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

B. Before lighting, smell all around the appliance area for gas. Be sure to smell next to the ﬂoor because some gas is

heavier than air and will settle on the ﬂoor.

What to do if you smell gas

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand,

don’t try to repair it, call a qualiﬁed service technician or gas supplier. Force or attempted repair may result in a ﬁre or

explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualiﬁed service technician to inspect the

appliance and to replace any part of the control system and any gas control which has been under water.

WARNING

If you do not follow these instructions exactly, a ﬁre or

explosion may result causing property damage, personal

injury or loss of life.

AIR FOR COMBUSTION AND VENTILATION

Today’s homes are built more energy efﬁcient than ever. New materials, increased insulation, and new construction methods

help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out

and the warm air in. During heating months, home owners want their homes as airtight as possible.

While it is good to make your home energy

efﬁcient, your home needs to breathe. Fresh air must enter

your home. All fuel-burning appliances need fresh air for

proper combustion and ventilation.

Exhaust fans, ﬁreboxes, clothes dryers, and fuel burning

appliances draw air form the house to operate. You must

provide adequate fresh air for these appliances. This will

insure proper venting of vented fuel-burning appliances.

PROVIDING ADEQUATE VENTILATION

The following are excerpts from National Fuel Gas Code. NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and

Ventilation:

All spaces in homes fall into one of the three following ventilation classiﬁcations:

1. Unusually Tight Construction 2. Unconﬁned Space 3. Conﬁned Space.

The information on pages 9 through 11 will help you classify your space and provide adequate ventilation.

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in

building of usually tight construction, you must provide additional fresh air.

Unusually tight construction is deﬁned as construction where:

a. walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one

perm (6 x 10-11 per pasec-m2) or less with openings gasketed or sealed and

b. weather stripping has been added on openable windows and doors and

c. caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and

ﬂoors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and

at other openings.

If your home meets all of the three criteria above, you must provide additional fresh air.

See Ventilation Air From Outdoors, page 11.

Conﬁned and Unconﬁned Space

The National Fuel Gas Code (ANSI Z223.1, 1992 Section 5.3) deﬁnes a conﬁned space as a space whose volume is less than

50 cubic feet per 1,000 btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space.

Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with

doors, are considered a part of the unconﬁned space.

*Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.

DETERMINING AIR FLOW FOR FIREBOX LOCATION

Determining if You Have a Conﬁned or Unconﬁned Space

Use the work sheet on the next page to determine if you have a conﬁned or unconﬁned space.

Space: Includes the room in which you will install ﬁrebox plus any adjoining rooms with doorless

passageways or ventilation grills between the rooms.

WARNING

This ﬁrebox shall not be installed in a conﬁned space

unless provisions are provided for adequate combustion

and ventilation air. Read the following instructions to

insure proper fresh air for this and other fuel-burning

appliances in your home.

AIR FOR COMBUSTION AND VENTILATION Cont.

1. Determine the volume of the space (length x width x height).

Length x Width x Height = ______________ cu. ft. (volume of space)

Example: Space size 22ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) = 3168 cu. ft. (volume of space)

If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total

volume of the space.

2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.

______________ (volume of space) ÷ 50 cu. ft. = 63.3 or 63,300 (maximum Btu/Hr the space can support)

3. Add the Btu/Hr of all fuel burning appliances in the space.

Vent-free ﬁrebox __________________ Btu/Hr

Gas water heater* __________________ Btu/Hr

Gas furnace __________________ Btu/Hr

Vented gas heater __________________ Btu/Hr

Gas ﬁrebox logs __________________ Btu/Hr

Other gas appliances* + __________________ Btu/Hr

Total = __________________ Btu/Hr

Example: Gas water heater 40,000 Btu/Hr

Vent-free ﬁrebox with log heater + 39,000 Btu/Hr

Total = 79,000Btu/Hr

* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the

outdoors.

4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.

__________________ Btu/Hr (maximum the space can support)

__________________ Btu/Hr (actual amount of Btu/Hr used)

Example: 63,300 Btu/Hr (maximum the space can support)

79,000 Btu/Hr (actual amount of Btu/Hr used)

The space in the above example is a conﬁned space because the actual Btu/Hr used is more than the maximum Btu/Hr the

space can support. You must provide additional fresh air. Your options are a follows:

A. Rework work sheet, adding the space of an adjoining room. If the extra space provides and unconﬁned space, remove

door to adjoining room or add ventilation grills between rooms, See Ventilation Air from Inside Building, page 10.

B. Vent room directly to the outdoors. See ventilation Air

from Outdoors, page 11.

C. Install a lower Btu/Hr ﬁrebox, if lower Btu/Hr size

makes room unconﬁned.

If the actual Btu/Hr used is less than the maximum Btu/Hr

the space can support, the space is an unconﬁned ﬁned

space. You will need no additional fresh air ventilation.

WARNING

If the area in which the ﬁrebox and gas log heater may be

operated is smaller than that deﬁned as an unconﬁned

space, provide adequate combustion and ventilation air by

one of the methods described in the National Fuel Gas

Code, ANSI Z223.1, 1992, Section 5.3.

AIR FOR COMBUSTION AND VENTILATION Cont.

VENTILATION AIR FROM INSIDE BUILDING

This fresh air would come from an adjoining unconﬁned space. When ventilating to an adjoining unconﬁned space, you

must provide two permanent openings: one within 12” of the ceiling and one within 12” of the ﬂoor on the wall connecting

the two spaces. You can also remove door into adjoining

room. Follow the National Fuel Gas Code NFPA 54/ANSI

Z223.1, Section 5.3, Air for Combustion and Ventilation for

required size of ventilation for required size of ventilation

grills or ducts.

FIGURE 5 - Ventilation Air from Inside Building

WARNING

Rework worksheet, adding the space of the adjoining

unconﬁned space. The combined spaces must have

enough fresh air to supply all appliances in both spaces.

This manual suits for next models

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