Kinematica Megatron MT 5100 S2 Operating instructions

MEGATRON® MT 5100 S²

General Operating Instructions

General Installation Instructions

General Maintenance Instructions

INSTRUCTION MANUAL

System

MEGATRON®

Type

MT 5100 S2

Issue

3.0 / 01.07.2018

Page

SAFETY INDICATIONS

Please pay attention to the meaning of the following warning signs:

SAFETY INSTRUCTIONS MUST BE OBSERVED TO ENSURE SAFE

OPERATION

THIS SYMBOL INDICATES HIGH VOLTAGE, WITH RISK TO

HEALTH AND ENVIRONMENT

CAUTION!

BEWARE OF HOT SURFACE

CAUTION!

BEWARE OF HAZARDOUS CHEMICALS OR MATERIALS THAT

ENDANGER HEALTH

CAUTION!

BEWARE OF ROTATING MECHANICAL PARTS

CAUTION!

DEVICE NOT DESIGNED FOR USE IN EXPLOSION DANGER

ENVIRONMENTS

INSTRUCTION MANUAL

System

MEGATRON®

Type

MT 5100 S2

Issue

3.0 / 01.07.2018

Page

GENERAL SAFETY INSTRUCTIONS

RESPECT THE INSTRUCTIONS GIVEN IN THIS DOCUMENT

READ THESE OPERATING INSTRUCTIONS BEFORE SWITCHING

ON OR OPERATING THE EQUIPMENT

IF YOU HAVE ANY QUESTIONS OR DOUBTS REGARDING

OPERATING THE UNIT, DO NOT START OR OPERATE THE UNIT

AND CONTACT YOUR DEALER OR NEAREST KINEMATICA

SERVICE CENTER

IMPROPER USE OF THE MACHINE / UNIT DUE TO

UNAUTHORIZED PERSONNEL CAN LEAD TO DAMAGE ON THE

MACHINE / UNIT AND / OR ENDANGER LIFE, CAUSE PERSONAL

INJURY AND HARM THE ENVIRONMENT

ALL AUTHORIZED PERSONNEL INVOLVED IN THE OPERATION,

THE SERVICE OR THE REPAIR OF THE MACHINE / UNIT HAVE TO

READ AND TO UNDERSTAND THIS MANUAL

ONLY AUTHORIZED PERSONNEL / INTENDED USERS ARE

ALLOWED TO USE THE MACHINE

THE INTENDED USER ASSURES THAT THE MACHINE / UNIT

WILL BE INSTALLED CORRECTLY IN ORDER TO FULFILL THE

INTENDED APPLICATION AND AUTHORIZES OTHER QUALIFIED

USERS TO WORK WITH THE MACHINE / UNIT. HE IS ALSO

RESPONSIBLE TO INSTRUCT THE USERS OF THE MACHINE /

UNIT

INSTRUCTION MANUAL

System

MEGATRON®

Type

MT 5100 S2

Issue

3.0 / 01.07.2018

Page

THE SERVICE ENGINEER IS EMPLOYED BY THE INTENDED USER

AND MAINTAINS THE MACHINE / UNIT DURING OPERATION.

HE IS A SKILLED CRAFTSMAN WITH MECHANICAL, ELECTRICAL

AND ELECTRONIC EDUCATION. THE SERVICE ENGINEER IS

RESPONSIBLE FOR THE INSTALLATION AND START-UP OF THE

MACHINE / UNIT AS WELL AS FOR THE MAINTENANCE AND

REPAIR OF THE MACHINE / UNIT. HE MUST BE TRAINED

ACCORDINGLY TO CARRY OUT ALL NECESSARY

MAINTENANCE WORK

ENSURE THAT ALL LEGAL AND ENVIRONMENTAL

REGULATIONS OF THE COUNTRY WHERE THE MACHINE / UNIT

WILL BE INSTALLED ARE FOLLOWED

DO NOT MODIFY THE MACHINE / UNIT WITHOUT A WRITTEN

CONFIRMATION BY KINEMATICA

IT IS STRICTLY FORBIDDEN TO RUN THE MACHINE / UNIT WITH

DISASSEMBLED OR BRIDGED SAFEGUARDS, FOR EXAMPLE

SAFETY LIMIT SWITCH, EMERGENCY SWITCH OR COVER

FOR REPAIRS, ONLY ORIGINAL SPARE PARTS SHOULD BE USED

BEFORE STARTING INSPECTION AND MAINTENANCE WORK

ON THE MACHINE / UNIT (SERVICE, REPAIR ETC.), ALL POWER

SUPPLIES MUST BE DISCONNECTED

THE DRIVE UNIT MAY ONLY BE OPENED BY AUTHORIZED

KINEMATICA SERVICE STATIONS

SERVICE AND MAINTENANCE SHALL ONLY BE PERFORMED BY

AUTHORIZED AND SKILLED SERVICE ENGINEERS

INSTRUCTION MANUAL

System

MEGATRON®

Type

MT 5100 S2

Issue

3.0 / 01.07.2018

Page

AFTER EVERY INSPECTION AND MAINTENANCE WORK ON THE

MACHINE / UNIT (SERVICE, REPAIR ETC.), THE SERVICE

ENGINEER HAS TO DO A TEST-RUN

EAR PROTECTION SHOULD ALWAYS BE USED WHEN WORKING

IN THE ENVIRONMENT OF THE MACHINE

KEEP THIS OPERATING MANUAL NEARBY THE EQUIPMENT FOR

FUTURE REFERENCE

THIS DOCUMENT IS PART OF THE MACHINE / UNIT AND

SHOULD NOT BE REMOVED OR STORED ELSEWHERE

EASY ACCESS TO THE OPERATING AND MAINTENANCE CREW

MUST BE GRANTED AT ALL TIMES

ALTHOUGH MEGATRONUNITS ARE DESIGNED FOR EASY USE,

THIS DOES NOT RELEASE YOU FROM THE OBLIGATION TO

INSPECT YOUR EQUIPMENT CAREFULLY AND TO CLEAN IT

THOROUGHLY

INSTRUCTION MANUAL

System

MEGATRON®

Type

MT 5100 S2

Issue

3.0 / 01.07.2018

Page

WARNINGS

ALL WARNINGS AND RECOMMENDATIONS IN THE FOLLOWING

CHAPTERS MUST BE RESPECTED

THE EQUIPMENT MAY NOT BE OPERATED IN EXPLOSIVE AREAS

IT IS NOT ALLOWED TO WORK WITH FLUIDS WHICH ARE

HIGHLY INFLAMMABLE

IT IS NOT ALLOWED TO MIX MATERIALS WHICH CAN CAUSE

STRONG EXOTHERMAL REACTIONS

THE ELECTRICAL INSTALLATION MUST BE DONE BY A

QUALIFIED ELECTRICIAN!

ENSURE THAT THE RATED VOLTAGE OF THE EQUIPMENT

MATCHES THE SUPPLY

IT IS IMPORTANT THAT THE MAINS SUPPLY WHERE THE DEVICE

IS PLUGGED IN COMPLIES WITH THE INFORMATION ON THE

TYPE LABEL AND THE INTERNATIONAL STANDARDS FOR

POWER SUPPLIES. IF NOT, SUCCESSFUL OPERATION CANNOT

BE GUARANTEED

ENSURE THAT ENOUGH FREE SPACE IS AVAILABLE AT THE

BACKSIDE OF DEVICE, SO THAT EFFECTIVE AIR FLOW AND

COOLING IS ASSURED – INSUFFICIENT COOLING MAY LEAD TO A

DECREASE OF POWER OUTPUT

THE DEVICE HAS TO BE PLACED IN A MANNER THAT DIRT OR

FLUIDS CANNOT PENETRATE THROUGH THE VENTILATION

SLOTS AT BACK SIDE OF THE DRIVE

INSTRUCTION MANUAL

System

MEGATRON®

Type

MT 5100 S2

Issue

3.0 / 01.07.2018

Page

DIRECTION OF ROTATION IS COUNTER-CLOCKWISE SEEN FROM

FRONT ONTO THE COUPLING!

DRY-RUN OF MECHANICAL SEALS AND/OR SLIDE BEARINGS

MUST BE AVOIDED!

THE MECHANICAL SEAL MUST BE OPERATED WITH A SUITABLE

SEALANT LIQUID

THE QUENCH SYSTEM FOR THE MECHANICAL SEAL MUST BE

MONITORED BY THE INTENDED USER

THE INTENDED USER MUST ENSURE FLOW OF PRODUCT

THROUGH THE UNIT AT ALL TIMES

MEGATRONDISPERSION WORKING CHAMBERS MAY NOT BE

OPERATED DRY – THE MECHANICAL SEAL IS COOLED AND

LUBRICATED BY THE MEDIUM BEING PROCESSED AND THE

QUENCH MEDIUM. RUNNING DRY WILL DESTROY THE

MECHANICAL SEAL

INSTRUCTION MANUAL

System

MEGATRON®

Type

MT 5100 S2

Issue

3.0 / 01.07.2018

Page

THE MAX. OPERATIONAL SPEED IS INDICATED ON THE DATA

PLATE

THE INTENDED USER HAS TO ENSURE THAT NO FOREIGN

PARTICLES WHICH MIGHT LEAD TO A DAMAGE CAN PASS

THROUGH THE UNIT

THE ASSEMBLY AND DISASSEMBLY PROCEDURE IS DESCRIBED IN

THIS MANUAL

THE UNIT IS ONLY ALLOWED TO BE OPERATED WHEN

ASSEMBLED COMPLETELY

NEVER PULL THE COUPLING DURING OPERATION – THE

WORKING CHAMBER COULD FALL OUT OF THE COUPLING

THE WORKING CHAMBERS SHOULD BE CLEANED AFTER EVERY

OPERATION

THE INTENDED USER HAS TO ENSURE THAT USED SOLVENTS

AND CLEANING MATERIALS ARE COMPATIBLE WITH THE

MATERIAL OF THE SEALS AND COMPONENTS OF THE UNIT

THE RESPONSIBILITY OF KEEPING THE OPERATING

PARAMATERS SUCH AS PRESSURE, TEMPERATURE AND

PRODUCT FLOW WITHIN THE SPECIFIED LIMITS LIES WITH THE

INTENDED USER

SHAFT SEALS ARE NOT ALLOWED TO BE SUBJECT TO PRESSURE

INSTRUCTION MANUAL

System

MEGATRON®

Type

MT 5100 S2

Issue

3.0 / 01.07.2018

Page

IN THE EVENT THAT HAZARDOUS CHEMICALS OR MATERIALS

THAT ENDANGER HEALTH CAN INFLUENCE THE

SURROUNDINGS OR USE OF THE EQUIPMENT, APPROPRIATE

COUNTERMEASURES MUST BE TAKEN

WHEN HANDLING DANGEROUS PRODUCTS, TAKE CARE THAT

THE LOCAL SAFETY REGULATIONS ARE RESPECTED

AT LONG TERM USE, THE WORKING CHAMBER AND THE

BEARING HOUSING / COUPLING MAY GET HOT – DANGER OF

SKIN BURN

WHEN THE LINE CORD IS PLUGGED, NEVER TOUCH THE

COUPLING IN THE DRIVE – DANGER OF INJURIES DUE TO

ROTATING EDGES

IF THE MACHINE / UNIT IS USED FOR ANY OTHER PURPOSE

THAN THE INTENDED APPLICATION OR IF THE MACHINE / UNIT

WILL BE OPERATED BEYOND THE TECHNICAL DATA RANGE

WITHOUT THE WRITTEN APPROVAL BY KINEMATICA,

IMPROPER USE IS DECLARED AND KINEMATICA WILL TAKE NO

RESPONSIBILITY, NOR WILL GRANT ANY GUARANTEE

IMPROPER USE OF THE MACHINE / UNIT CAN RESULT IN

PERSONAL INJURY OR IN DAMAGE OF THE EQUIPMENT

KINEMATICA WILL NOT BE LIABLE AND WILL TAKE NO

RESPONSIBILITY IN SUCH AN EVENT

IF THE PROCESSED MEDIA TENDS TO HARDEN OR STICK IN

THE WORKING CHAMBER, THE PRODUCT HAS TO BE

REMOVED COMPLETELY FROM THE WORKING CHAMBER

PAY ATTENTION THAT THE TEMPERATURE DIFFERENCE

BETWEEN ACTUAL TEMPERATURE OF THE WORKING

CHAMBER AND CLEANING TEMPERATURE IS KEPT TO A

MINIMUM

INSTRUCTION MANUAL

System

MEGATRON®

Type

MT 5100 S2

Issue

3.0 / 01.07.2018

Page

A TEMPERATURE SHOCK CAN DAMAGE STRUCTURAL

COMPONENTS

THE CLEANING LIQUID SHOULD BE COMPATIBLE WITH THE

PARTS WETTED BY THE PRODUCT

BEFORE CLEANING WITH SOLVENTS, CHECK THE

COMPATIBILITY BETWEEN THE SOLVENT AND THE MATERIAL

OF THE O-RINGS

ALL MAINTENANCE WORK HAS TO BE DONE BY

SPECIALISTS OR ENGINEERS

BEFORE STARTING THE DISASSEMBLY, ALL ELECTRICAL

PARTS HAVE TO BE DISCONNECTED

BE SURE THAT THE MOTOR CANNOT BE STARTED FROM

ANOTHER PERSON, WHILE YOU ARE WORKING

CRANES AND/OR LIFTING EQUIPMENT MUST BE USED TO

MOVE AND TRANSPORT HEAVY MACHINERY

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