Kikusui TOS8040 User manual

Part No. Z1-AB0-082, IB008603

Oct. 2007

OPERATION MANUAL

AC Withstanding Voltage Tester

TOS8040

DANGER

This instrument generates high voltage.

• Any incorrect handling may cause death.

• Read “Precautions for Safe Testing” in this manual

to prevent accident.

• Keep this manual near the instrument for easy

access of the operator.

Use of Operation Manual

Please read through and understand this Operation Manual before operating the product. Afterreading,

always keep the manual nearby sothat you may referto itas needed.When moving the product to another

location,be sure to bring the manual as well.

If you ﬁnd any incorrectly arranged or missing pages in this manual,they will be replaced.If the manual

gets lostor soiled,anew copy can be provided for afee.In eithercase,please contact Kikusui distributor/

agent, and provide the “Kikusui Part No.” given on the cover.

This manual has been prepared with the utmostcare; however, if you have any questions,or note any errors

or omissions,please contact Kikusui distributor/agent.

Reproduction and reprinting of this operation manual,whole or partially,withoutourpermission is prohib-

ited.

Both unitspeciﬁcations and manual contents are subject to change withoutnotice.

TOS8040 1

■

About this manual

This documentation is the Operation Manual for the TOS8040AC Withstanding

Voltage Tester.

Firmware version of the product to be used:

This Operation Manual applies to products incorporating ﬁrmware of:

Version 1.0x

The ﬁrmware version is indicated on the testtime indicator when the POWER

switch is turned on.For more information,see “5.1 Turning the POWER Switch

On” (page 32).

When inquiring aboutthe product, please provide this version numberand the serial

numberindicated on the rear of the product.

Testing Cannot be Performed at Unpacking

If the TOS8040’s power is turned on in the condition in which the tester has

been simply unpacked upon receipt, the interlock function will be acti-

vated, preventing performance of testing as-is.

See “6.2 Using the INTERLOCK Terminal” (page 45) to operate the tester,

taking advantage of the interlock function.

2TOS8040

To the Supervisor in Charge of Operation

•If the operator does not read the language used in this manual, translate the manual into

the appropriate language.

• Help the operator in understanding this manual before operation.

• Keep this manual near the instrument for easy access by the operator.

Hazardous Operations

Any of the following operations will result in electric shock, which may lead to serious

injury or death.

•Touching the output terminal while output is being generated.

•Touching a test lead connected to the output terminal while output is being generated.

•Touching the DUT while output is being generated.

•Touching a part electrically connected to the output terminal while output is being gener-

ated.

Any of the following actions may result in electric shock leading to serious injury or

death.

•Operating the tester without connecting the grounding wire to ground.

•Operating the tester without wearing rubber gloves intended for electrical work.

•Approaching a section electrically connected to the output terminal while output is being

generated.

TOS8040 Safety Symbols 3

Indicates that a high voltage (over 1000 V) is used here. Touching

the part causes a possibly fatal electric shock. If physical contact

is required by your work, start work only after you make sure that

no voltage is output here.

DANGER

Indicates an imminently hazardous situation which, if ignored,

will result in death or serious injury.

Indicates a potentially hazardous situation which, if ignored,

could result in death or serious injury.

Indicates a potentially hazardous situation which, if ignored, may

result in damage to the product and other property.

Shows that the act indicated is prohibited.

Is placed before the sign “DANGER,” “ WARNING,” or “CAUTION”

to emphasize these. When this symbol is marked on the product,

see the relevant sections in this manual.

Protective conductor terminal.

Chassis (frame) terminal.

On (supply)

Off (supply)

In position of a bi-stable push control

Out position of a bi-stable push control

WARNING

CAUTION

Safety Symbols

For the safe use and safe maintenance of this product, the following

symbols are used throughout this manual and on the product. Under-

stand the meanings of the symbols and observe the instructions they

indicate (the choice of symbols used depends on the products).

4 Safety Precautions TOS8040

Safety Precautions

The following safety precautions are intended to avoid ﬁre hazard, electrical

shock, and other accidents or failures. Use of the product in a method not spec-

iﬁed in this manual may impair the effectiveness of built-in protective functions.

Users

•This product must beused only byqualiﬁed personnel who understand the con-

tents of this Operation Manual.

•Ifthis product is handled byunqualiﬁed personnel, personal injury may result.

Ensure that the product is handled under the supervision of qualiﬁed personnel

(i.e., those experienced in electrical applications).

Purposes of use

•Donot use the product for any purpose other than those speciﬁed.

• This product is not designed or manufactured for home use or for general consumers.

Input power

•Always connect the product to apower supply in line with the product’sinput rating.

•Use the provided power cord to supply input power.

• This product is designed as equipment falling under Overvoltage Category II of the

IECStandards (energy-consuming equipment to besupplied from ﬁxed installation).

Cover

• Components inside the instrument may present physical hazards. Donot remove

the external cover.

Grounding

• The product is equipment falling under Safety Class I of the IECStandards (equip-

ment with aprotective conductor terminal).Always ground the product’sprotective

conductor terminal to prevent electric shock.

Installation

• This product is designed for indoor use. Only use it indoors.

• When installing products besure to observe “2.2 Precautions for Installation”

described in this manual.

Operation

Manual

Line

Voltage

GNL

TOS8040 Safety Precautions 5

Relocation

•Turnoff the POWERswitch and disconnect all cables before relocating the product.

•Besure the operation manual beincluded when the product is relocated.

Operation

•Before using the tester, check that there are no abnormalities on the surface of

the power cord. (Before doing this, always disconnect the power cord from the

electrical outlet.)

•Ifany abnormality or failure is detected in the products, stop using it immediately.

Unplug the power cord. Becareful not to allow the product to beused before it is

completely repaired.

•Donot disassemble or modify the product. Ifit must bemodiﬁed, contact Kikusui

distributor/agent.

Maintenance and checking

•Toavoid electrical shock, beabsolutely sure to unplug the power cord before per-

forming maintenance or checking.

•Donot remove the cover when performing maintenance or checking.

•Tomaintain performance and safe operation of the product, it is recommended

that periodic maintenance, checking, cleaning, and calibration beperformed.

Service

•Internal service is to bedone byKikusui service engineers. Ifthe product must be

adjusted or repaired, contact Kikusui distributor/agent.

Check?

6 Safety Precautions TOS8040

Label

• The product carries alabel providing important safety information. Ifthis label is

damaged or the information provided becomes illegible, replace it with anew

label. To obtain anew label, please contact your Kikusui distributor or agent.

TOS8040 Safety Precautions 7

Front and rear panels

•Before using the tester, makesure you read and understand Chapter 3, “Precau-

tions for Safe Testing.”

SETTING SUPPLY

STANDARD

LINEVOLTAGEFREQUENCY VA MAX

220V

65050 60Hz

100V

120V

IF THIS COLUMN BLANK,THEUNIT IS WIRED IN 220V.

When connecting test

leads, connect the LOW

voltage terminalfirst.

When the voltage is

displayed here,

hazardous high

voltage is present.

Press STOP before

changing test

conditions.

Set the TEST VOLTAGE

knobto the MIN position

unless actually testing.

Danger

High-voltage

output terminal

Beforeturning the POWER

switchon, confirmthat the

TEST VOLTAGEknobis set

to the MIN position.

Always connect the power

cordʼsprotective conductor

terminalto ground.

Ifthis lamp goes on,

hazardous high voltage

is present.

8 Overvoltage Category TOS8040

Organization of the Operation Manual

The information in this manual is organized into the following chapters:

Chapter 1 General

Provides aproduct overview and describes features and options.

Chapter 2 Installation and Preparations for Use

Describes how to unpack the testerfor preparation before use.

Chapter 3 Precautions for Safe Testing

Gives the precautions to be observed at all times to ensure safe testing.

Chapter 4Part Name’s and Functions

Gives the names of switches,terminals,and othercontrols of the TOS8040.

Chapter 5 Panel Operations

Describes procedures for testing.

Chapter 6 Remote Control

Gives the procedure for operating the testerfrom aremote location using the

REMOTE connector and the INTERLOCK terminal.

Chapter 7 Status Signal Output

Describes the status signal outputs (SIGNAL OUT).

Chapter 8Special Test Modes

Explains the special testmodes.

Chapter 9 Maintenance and Calibration

Describes the maintenance and calibration of the tester. The testermustbe periodi-

cally inspected,maintained,and calibrated to maintain performance.

Chapter 10Specifications

Provides the electrical and mechanical speciﬁcations for the TOS8040.

Appendix

Provides guidelines for currentdetection lowerreference limitand zero-start switch.

Table of contents

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