Kikusui TOS8030 User manual

OPERATION MANUAL

AC Withstanding Voltage Tester

TOS8030

DANGER

This instrument generates high voltage.

• Any incorrect handling may cause death.

• Read “Precautions for Safe Testing” in this manual

to prevent accident.

• Keep this manual near the instrument for easy

access of the operator.

Part No. Z1-AB0-072, IB008579

Sep. 2014

Use of Operation Manual

Please read through and understand this Operation Manual before operating the product. After reading,

always keep the manual nearby so that you may refer to it as needed. When moving the product to another

location, be sure to bring the manual as well.

If you ﬁnd any incorrectly arranged or missing pages in this manual, they will be replaced. If the manual

gets lost or soiled, a new copy can be provided for a fee. In either case, please contact Kikusui distributor/

agent, and provide the “Kikusui Part No.” given on the cover.

This manual has been prepared with the utmost care; however, if you have any questions, or note any errors

or omissions, please contact Kikusui distributor/agent.

Reproduction and reprinting of this operation manual, whole or partially, without our permission is prohib-

ited.

Both unit speciﬁcations and manual contents are subject to change without notice.

TOS8030 1

■

About this manual

This documentation is the Operation Manual for the TOS8030 AC Withstanding

Voltage Tester.

Firmware version of the product to be used:

This Operation Manual applies to products incorporating ﬁrmware of:

Version 1.0x

The ﬁrmware version is indicated on the voltmeter when the POWER switch is

turned on pressing the STOP switch. For more information, see “5.1 Turning the

POWER Switch On” (page 30).

When inquiring about the product, please provide this version number and the serial

number indicated on the rear of the product.

Testing Cannot be Performed at Unpacking

If the TOS8030’s power is turned on in the condition in which the tester has

been simply unpacked upon receipt, the interlock function will be acti-

vated, preventing performance of testing as-is.

See “6.2 Using the INTERLOCK Terminal” (page 42) to operate the tester,

taking advantage of the interlock function.

2 TOS8030

To the Supervisor in Charge of Operation

• If the operator does not read the language used in this manual, translate the manual into

the appropriate language.

• Help the operator in understanding this manual before operation.

• Keep this manual near the instrument for easy access by the operator.

Hazardous Operations

Any of the following operations will result in electric shock, which may lead to serious

injury or death.

• Touching the output terminal while output is being generated.

• Touching a test lead connected to the output terminal while output is being generated.

• Touching the DUT while output is being generated.

• Touching a part electrically connected to the output terminal while output is being gener-

ated.

Any of the following actions may result in electric shock leading to serious injury or

death.

• Operating the tester without connecting the grounding wire to ground.

• Operating the tester without wearing rubber gloves intended for electrical work.

• Approaching a section electrically connected to the output terminal while output is being

generated.

TOS8030 Safety Symbols 3

Indicates that a high voltage (over 1000 V) is used here. Touching

the part causes a possibly fatal electric shock. If physical contact

is required by your work, start work only after you make sure that

no voltage is output here.

DANGER

Indicates an imminently hazardous situation which, if ignored,

will result in death or serious injury.

Indicates a potentially hazardous situation which, if ignored,

could result in death or serious injury.

Indicates a potentially hazardous situation which, if ignored, may

result in damage to the product and other property.

Shows that the act indicated is prohibited.

Is placed before the sign “DANGER,” “WARNING,” or “CAUTION”

to emphasize these. When this symbol is marked on the product,

see the relevant sections in this manual.

Protective conductor terminal.

Chassis (frame) terminal.

On (supply)

Off (supply)

In position of a bi-stable push control

Out position of a bi-stable push control

WARNING

CAUTION

Safety Symbols

For the safe use and safe maintenance of this product, the following

symbols are used throughout this manual and on the product. Under-

stand the meanings of the symbols and observe the instructions they

indicate (the choice of symbols used depends on the products).

4 Safety Precautions TOS8030

Safety Precautions

The following safety precautions are intended to avoid ﬁre hazard, electrical

shock, and other accidents or failures. Use of the product in a method not spec-

iﬁed in this manual may impair the effectiveness of built-in protective functions.

Users

• This product must be used only by qualiﬁed personnel who understand the con-

tents of this Operation Manual.

• If this product is handled by unqualiﬁed personnel, personal injury may result.

Ensure that the product is handled under the supervision of qualiﬁed personnel

(i.e., those experienced in electrical applications).

Purposes of use

• Do not use the product for any purpose other than those speciﬁed.

• This product is not designed or manufactured for home use or for general consumers.

Input power

• Always connect the product to a power supply in line with the product’s input rating.

• Use the provided power cord to supply input power.

• This product is designed as equipment falling under Overvoltage Category II of the

IEC Standards (energy-consuming equipment to be supplied from ﬁxed installation).

Cover

• Components inside the instrument may present physical hazards. Do not remove

the external cover.

Grounding

• The product is equipment falling under Safety Class I of the IEC Standards (equip-

ment with a protective conductor terminal). Always ground the product’s protective

conductor terminal to prevent electric shock.

Installation

• This product is designed for indoor use. Only use it indoors.

• When installing products be sure to observe “2.2 Precautions for Installation”

described in this manual.

Operation

Manual

Line

Voltage

GNL

TOS8030 Safety Precautions 5

Relocation

• Turn off the POWER switch and disconnect all cables before relocating the product.

• Be sure the operation manual be included when the product is relocated.

Operation

• Before using the tester, check that there are no abnormalities on the surface of

the power cord. (Before doing this, always disconnect the power cord from the

electrical outlet.)

• If any abnormality or failure is detected in the products, stop using it immediately.

Unplug the power cord. Be careful not to allow the product to be used before it is

completely repaired.

• Do not disassemble or modify the product. If it must be modiﬁed, contact Kikusui

distributor/agent.

Maintenance and checking

• To avoid electrical shock, be absolutely sure to unplug the power cord before per-

forming maintenance or checking.

• Do not remove the cover when performing maintenance or checking.

• To maintain performance and safe operation of the product, it is recommended

that periodic maintenance, checking, cleaning, and calibration be performed.

Service

• Internal service is to be done by Kikusui service engineers. If the product must be

adjusted or repaired, contact Kikusui distributor/agent.

Check?

6 Safety Precautions TOS8030

Safety Precautions (Continued)

Label

• The product carries a label providing important safety information. If this label is

damaged or the information provided becomes illegible, replace it with a new

label. To obtain a new label, please contact your Kikusui distributor or agent.

TOS8030 Safety Precautions 7

Front and rear panels

• Before using the tester, make sure you read and understand Chapter 3, “Precau-

tions for Safe Testing.”

NC03368-1 MADE IN TAIWAN

When the voltage is

displayed here,

hazardoushigh

voltage ispresent.

Press STOP before

changing test

conditions.

Set the TEST VOLTAGE

knob to the MIN position

unless actually testing.

Danger

High-voltage

output terminal

Before turning the POWER

switch on, confirm that the

TEST VOLTAGE knob is set

to the MIN position.

Always connect the power

cordʼs protective conductor

terminal to ground.

If this lamp goes on,

hazardoushigh voltage

ispresent.

When connecting test

leads, connect the LOW

voltage terminal first.

INTERLOCKterminal

8 Overvoltage Category TOS8030

Organization of the Operation Manual

The information in this manual is organized into the following chapters:

Chapter 1 General

Provides a product overview and describes features and options.

Chapter 2 Installation and Preparations for Use

Describes how to unpack the tester for preparation before use.

Chapter 3 Precautions for Safe Testing

Gives the precautions to be observed at all times to ensure safe testing.

Chapter 4 Part Name’s and Functions

Gives the names of switches, terminals, and other controls of the TOS8030.

Chapter 5 Panel Operations

Describes procedures for testing.

Chapter 6 Remote Control

Gives the procedure for operating the tester from a remote location using the

REMOTE connector and the INTERLOCK terminal.

Chapter 7 Status Signal Output

Describes the status signal outputs (SIGNAL OUT).

Chapter 8 Maintenance and Calibration

Describes the maintenance and calibration of the tester. The tester must be periodi-

cally inspected, maintained, and calibrated to maintain performance.

Chapter 9 Specifications

Provides the electrical and mechanical speciﬁcations for the TOS8030.

Appendix

Provides guidelines for zero-start switch.

Table of contents

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