KERN AEJ 100-4DM User manual
KERN & Sohn GmbH
Ziegelei 1
D-72336 Balingen
E-Mail: info@kern-sohn.com
Phone: +49-[0]7433- 9933-0
Fax: +49-[0]7433-9933-149
Internet: www.kern-sohn.com
Operating manual
Analysis and precision balances
KERN AEJ-C / AES-C / PLJ-C
Type AEJ_D / AES_C / PLJ_D
Version 3.0
2017-07
GB
AEJ-C / AES-C / PLJ-C-BA-e-1730
2AEJ-C/AES-C/PLJ-C-BA-e-1730
GB
KERN AEJ-C / AES-C / PLJ-C
Type AEJ_D / AES_C / PLJ_D
Version 3.0 2017-07
Operating manual
Analysis and precision balances
Contents
1Technical data ................................................................................................... 6
2Declaration of Conformity .............................................................................. 11
3Device overview .............................................................................................. 12
3.1 Display and Keyboard Summary .......................................................................................... 15
3.1.1 Navigation keys / numeric input ............................................................................................... 16
4Basic Information (General) ........................................................................... 17
4.1 Utilisation in accordance with specification ....................................................................... 17
4.2 Improper Use .......................................................................................................................... 17
4.3 Warranty .................................................................................................................................. 17
4.4 Monitoring of Test Resources ............................................................................................... 18
5Basic Safety Precautions ................................................................................ 18
5.1 Pay attention to the instructions in the Operation Manual ................................................ 18
5.2 Personnel training .................................................................................................................. 18
6Transport and storage .................................................................................... 18
6.1 Testing upon acceptance ...................................................................................................... 18
6.2 Packaging / return transport ................................................................................................. 18
7Unpacking, Setup and Commissioning ......................................................... 21
7.1 Installation Site, Location of Use .......................................................................................... 21
7.2 Unpacking and checking ....................................................................................................... 21
7.3 Placing ..................................................................................................................................... 22
7.4 Levelling .................................................................................................................................. 25
7.5 Mains connection ................................................................................................................... 26
7.6 Commissioning ....................................................................................................................... 26
7.6.1 Connecting to power supply ..................................................................................................... 26
7.6.2 Switching on and off ................................................................................................................. 27
7.6.3 Selecting user language ........................................................................................................... 27
7.6.4 Log on and off (activated user profile only) .............................................................................. 27
7.7 Peripheral equipment ............................................................................................................. 30
8Menu ................................................................................................................. 31
8.1 Menu structure ........................................................................................................................ 31
8.2 Navigation in the menu .......................................................................................................... 33
9Weighing mode ................................................................................................ 34
9.1 Weighing ................................................................................................................................. 34
9.1.1 Simple weighing ....................................................................................................................... 34
9.1.2 Zeroing ..................................................................................................................................... 34
9.1.3 Weighing with tare .................................................................................................................... 35
9.2 Underfloor weighing ............................................................................................................... 38
9.3 Settings <P2.2 WEIGHING> ................................................................................................... 39
9.3.1 <P2.2.1.1> Filter Matching weighing type to ambient conditions ........................................... 41
9.3.2 <P2.2.1.2> Rest position control display .................................................................................. 42
9.3.3 <P2.2.1.3> Auto zero function .................................................................................................. 43
9.3.4 <P2.2.1.4> Hiding last digit of display ...................................................................................... 44
9.3.5 <P2.2.1.5> Environment ........................................................................................................... 45
AEJ-C/AES-C/PLJ-C-BA-e-1730 3
9.3.6 <P2.2.2 > AUTOTARE / <P2.2.3.2> AUTO THRESHOLD ...................................................... 46
9.3.7 <P2.2.3.> Manual / automatic data output / <P2.2.3.2> AUTO THRESHOLD ....................... 47
9.3.8 <P2.2.4> Informational line ...................................................................................................... 49
9.3.9 <P2.2.5> Special information ................................................................................................... 50
9.3.10 <P2.2.6> Assigning function keys ........................................................................................ 51
10 < P 8 UNTIS > ............................................................................................... 52
10.1 Change weighing unit < P8.1> .............................................................................................. 52
10.2 Defining start-up weighing unit < P8.2> ............................................................................... 53
10.3 Defining freely programmable weighing units < P8.3 / P8.4> ............................................ 54
11 General parameter < P 6 OTHER> .............................................................. 55
12 Show device info < P 7 INFO> .................................................................... 57
13 Adjustment < P1 JUSTAGE > ...................................................................... 58
13.1 Automatic adjustment using internal weight (models AEJ, PLJ) ...................................... 59
13.2 Settings in menu <P1 JUSTAGE> ......................................................................................... 61
13.2.1 <P1.1 INT. JUST.> ............................................................................................................... 62
13.2.2 <P1.2 EXT. JUST.> (AES models) ...................................................................................... 63
13.2.3 < P1.3 USER ADJUSTMENT > Adjustment by using user-defined external weight ........... 65
13.2.4 < P1.4 JUST.TEST > Adjustment test ................................................................................. 67
14 Define logs < P5 PRINTOUTS > .................................................................. 68
14.1 Adjustment log <P5.1> ........................................................................................................... 68
14.2 Weighing log ........................................................................................................................... 70
14.2.1 Define header<P5.2> ........................................................................................................... 70
14.2.2 Print weighing results / define GLP log<P5.3> .................................................................... 71
14.2.3 Define footer<P5.4> ............................................................................................................. 72
14.3 User-defined data output < P5.5> - <P5.8 SPECIAL PRINTOUT > ..................................... 73
14.4 Universal variables ................................................................................................................. 75
14.5 Save logs to USB storage medium / print ............................................................................ 76
15 Data bases .................................................................................................... 77
15.1 User database ......................................................................................................................... 78
15.1.1 Create new user ................................................................................................................... 79
15.1.2 Delete user ........................................................................................................................... 80
15.1.3 For invoking a user ............................................................................................................... 81
15.2 Product database ................................................................................................................... 81
15.2.1 Create new product .............................................................................................................. 82
15.3 Container weights .................................................................................................................. 84
15.3.1 Create new container weight ............................................................................................... 84
15.4 Weighing results ..................................................................................................................... 85
15.5 Alibi memory ........................................................................................................................... 87
15.6 Export / import databases to USB storage medium ........................................................... 89
16 Application settings ..................................................................................... 91
16.1 Selecting an application ........................................................................................................ 91
17 Parts counting .............................................................................................. 93
17.1 Settings <P2.3> PARTS COUNTING> ................................................................................... 93
17.2 Carry out parts counting........................................................................................................ 94
17.2.1 Determination of the reference piece weight by weighing ................................................... 94
17.2.2 Enter known reference single weight as numeric value ....................................................... 97
17.2.3 Invoking reference single weight from the product database .............................................. 98
18 Checkweighing ............................................................................................ 99
18.1 Settings <P2.4> CHECKWEIGHING> .................................................................................... 99
18.1.1 Entering limits with a function key ...................................................................................... 100
18.1.2 Invoke limits from the product database ............................................................................ 102
4AEJ-C/AES-C/PLJ-C-BA-e-1730
19 Dosing ......................................................................................................... 103
19.1 Settings <P2.5> DOSING ..................................................................................................... 103
19.1.1 Enter target weight with the function key ........................................................................... 104
19.1.2 Invoke target weight from product database ...................................................................... 106
20 Percent weighing ....................................................................................... 107
20.1 Settings <P2.6> DEVIATION> .............................................................................................. 107
20.2 Perform percentage weighing ............................................................................................. 108
20.2.1 Determination of the reference weight by weighing ........................................................... 108
20.2.2 Enter known reference weight as numeric value ............................................................... 109
20.2.3 Invoke the reference weight from the product database .................................................... 110
21 Animal weighing ........................................................................................ 111
21.1 Animal weighing by manual start ....................................................................................... 111
21.2 Animal weighing with automatic start ................................................................................ 113
22 Determining the density of solid matter and fluids ................................. 116
22.1 Settings <P2.7> or <P2.8> DENSITY DETERMINATION> ................................................. 117
23 Statistics ..................................................................................................... 118
24 Totalization ................................................................................................. 122
25 Peak value function ................................................................................... 126
26 Pipette calibration ...................................................................................... 128
26.1 Settings <P2.13 PIPETTE CALIBRATION > ........................................................................ 128
26.2 Procedure .............................................................................................................................. 128
27 Communication / setup menu < P3 > ....................................................... 135
27.1 Configuring a <P3.1 / P3.2> RS-232 interface .................................................................... 136
27.2 <P3.3> WLAN interface (factory option KERN PLJ-A06) .................................................. 138
27.2.1 P3.3.2 - SELECT NET ....................................................................................................... 139
27.2.2 <P3.3.3> - NETWORK PARAMETER ............................................................................... 141
27.3 USB interfaces ...................................................................................................................... 143
27.3.1 USB type A ......................................................................................................................... 143
27.3.2 USB type B (PC connection) .............................................................................................. 143
28 Devices / setup menu < P4 > ..................................................................... 145
28.1 Continuous data transmission for remote control commands < P4.1 Computer > ...... 145
28.2 To start data transmission, press the PRINT-key < P4.2 Printer > .................................. 149
28.3 < P4.3 Barcode Scanner > ................................................................................................... 152
29 Communication with external devices (printer / PC) .............................. 153
29.1 Pin assignment of RS 232 interface (frontal view): ........................................................... 153
29.2 Interface cable ...................................................................................................................... 154
29.3 Data transmission format .................................................................................................... 155
29.4 Interface commands............................................................................................................. 157
29.5 General reply format ............................................................................................................ 158
AEJ-C/AES-C/PLJ-C-BA-e-1730 5
29.6 Detailed information to communication logs .................................................................... 159
29.6.1 Zeroing ............................................................................................................................... 159
29.6.2 Taring ................................................................................................................................. 159
29.6.3 Query tare value ................................................................................................................. 159
29.6.4 Set tare value ..................................................................................................................... 160
29.6.5 Send stable weighing value in standard weighing unit ...................................................... 160
29.6.6 Send weighing value immediately in standard weighing unit ............................................. 161
29.6.7 Send stable weighing value in current weighing value ...................................................... 162
29.6.8 Send weighing value immediately in current weighing unit ............................................... 163
29.6.9 Start continuous output in standard weighing unit ............................................................. 163
29.6.10 Stop continuous output in standard weighing unit ............................................................. 163
29.6.11 Start continuous output in current weighing unit ................................................................ 164
29.6.12 Stop continuous output in current weighing unit ................................................................ 164
29.6.13 Enter lower tolerance limit .................................................................................................. 164
29.6.14 Enter upper tolerance limit ................................................................................................. 164
29.6.15 Query lower tolerance unit ................................................................................................. 165
29.6.16 Query upper tolerance unit................................................................................................. 165
29.6.17 Enter reference single weight ............................................................................................ 165
29.6.18 Enter target weight (dosing) ............................................................................................... 165
29.6.19 Enter reference weight (percentage weighing) .................................................................. 166
29.6.20 Confirm / simulation “Press PRINT-key“ ............................................................................ 166
29.6.21 Start internal adjustment .................................................................................................... 166
29.6.22 Disable automatic internal adjustment ............................................................................... 166
29.6.23 Enable automatic internal adjustment ................................................................................ 167
29.6.24 Enter serial number ............................................................................................................ 167
29.6.25 Disable weighing balance keyboard .................................................................................. 167
29.6.26 Enable weighing balance keyboard ................................................................................... 167
29.6.27 List of available operating modes ...................................................................................... 168
29.6.28 Set operating mode ............................................................................................................ 168
29.6.29 Query current operating mode ........................................................................................... 168
29.6.30 Confirm sound signal ......................................................................................................... 169
29.6.31 Send all messages implemented ....................................................................................... 169
30 Servicing, maintenance, disposal ............................................................ 170
31 Troubleshooting / error messages ........................................................... 171
6AEJ-C/AES-C/PLJ-C-BA-e-1730
1 Technical data
KERN (Type) AEJ 100-4DM AEJ 200-4DM AEJ 200-5DM
Trade name AEJ 100-4CM AEJ 200-4CM AEJ 200-5CM
Readability (d) 0.1 mg 0.1 mg 0.01 mg; 0.1 mg
Weighing range (max) 160 g 220 g 82 g; 220 g
Minimum load (Min) 10 mg 10 mg 1 mg
Verification value (e) 1 mg 1 mg 1 mg; 1 mg
Verification class I I I
Reproducibility 0.2 mg 0.2 mg 0.04 mg; 0.1 mg
Linearity ± 0.3 mg ± 0.3 mg ± 0.1 mg; 0.2 mg
Stabilization time 4 sec. 4 sec. 6 sec; 3.5sec.
Adjustment weight internal internal internal
Warm-up time 8 h 8 h 8 h; 8 h
Weighing Units g, mg, ct g, mg, ct g, mg, ct
Smallest part weight for
piece counting 0.1 mg 0.1 mg 0.1 mg
Reference quantities at
piece counting
10, 20, 50,
freely selectable
10, 20, 50,
freely selectable
10, 20, 50,
freely selectable
Weighing plate, stainless
steel [cm] Ø 10 Ø 10 Ø 8.5
Net weight (kg) 5.4 5.4 5.4
Permissible
ambient condition +10° C to +40° C +10° C to +40° C +10° C to +40° C
Humidity of air 80 % relative
(not condensing)
80 % relative
(not condensing)
80 % relative
(not condensing)
Input Voltage 110 - 230 V AC, 110 - 230 V AC, 110 - 230 V AC,
Power pack
secondary voltage 13.5 V – 16 V 13.5 V – 16 V 13.5 V – 16 V
Interface RS 232C; USB RS 232C; USB RS 232C; USB
Underfloor weighing device Hooks Hooks Hooks
AEJ-C/AES-C/PLJ-C-BA-e-1730 7
KERN AES 100-4C AES 200-4C
Readability (d) 0.1 mg 0.1 mg
Weighing range (max) 160 g 220 g
Reproducibility 0.2 mg 0.2 mg
Linearity ± 0.2 mg ± 0.2 mg
Stabilization time 4 sec. 4 sec.
Recommended adjusting
weight not supplied (class) 150 g (E2) 200 g (E2)
Warm-up time 8 h 8 h
Weighing Units ct, dwt, g, gn, mg, oz ct, dwt, g, gn, mg, oz
Smallest part weight for
piece counting 0.5 mg 0.5 mg
Reference quantities at
piece counting
10, 20, 50,
freely selectable
10, 20, 50,
freely selectable
Weighing plate, stainless
steel [cm] Ø 10 Ø 10
Net weight (kg) 5.4 5.4
Permissible
ambient condition +18° C to +30° C +18° C to +30° C
Humidity of air 80 % relative
(not condensing)
80 % relative
(not condensing)
Input Voltage 110 - 230 V AC, 110 - 230 V AC,
Power pack
secondary voltage 13.8 V 13.8 V
Interface RS 232C; USB RS 232C; USB
Underfloor weighing device Hooks Hooks
8AEJ-C/AES-C/PLJ-C-BA-e-1730
KERN (Type) PLJ 300-3DM PLJ 600-3DM
Trade name PLJ 300-3CM PLJ 600-3CM
Readability (d) 1 mg 1 mg
Weighing range (max) 360 g 600 g
Minimum load (Min) 20 mg 20 mg
Verification value (e) 10 mg 10 mg
Verification class II II
Reproducibility 1 mg 2 mg
Linearity ± 4 mg ± 4 mg
Stabilization time 4 sec. 4 sec.
Adjustment weight internal internal
Warm-up time 2 h 4 h
Weighing Units ct, g, kg ct, g, kg
Smallest part weight for
piece counting 5 mg 5 mg
Reference quantities at
piece counting
10, 20, 50,
freely selectable
10, 20, 50,
freely selectable
Weighing plate, stainless
steel [mm] 128 x 128 128 x 128
Net weight (kg) 4.6 4
Permissible
ambient condition +10° C to +40° C +10° C to +40° C
Humidity of air 80 % relative
(not condensing)
80 % relative
(not condensing)
Input Voltage 100 - 240 V 100 - 240 V
Power pack
secondary voltage 13.5 V – 16 V 13.5 V – 16 V
Interface RS 232C; USB RS 232C; USB
Underfloor weighing device Hooks Hooks
AEJ-C/AES-C/PLJ-C-BA-e-1730 9
KERN (Type) PLJ 700-3DM PLJ 3000-2DM
Trade name PLJ 700-3CM PLJ 3000-2CM
Readability (d) 1 mg 10 mg
Weighing range (max) 750 g 3500 g
Minimum load (Min) 20 mg 500 mg
Verification value (e) 10 mg 100 mg
Verification class II II
Reproducibility 2 mg 10 mg
Linearity ± 4 mg ± 40 mg
Stabilization time 4 sec. 4 sec.
Adjustment weight internal
Warm-up time 4 h 2 h
Weighing Units ct, g, kg
Smallest part weight for
piece counting 5 mg
Reference quantities at
piece counting
10, 20, 50,
freely selectable
Weighing plate, stainless
steel [mm] 128 x 128 195 x 195
Net weight (kg) 3.5 4.4
Permissible
ambient condition +10° C to +40° C
Humidity of air 80 % relative
(not condensing)
Input Voltage 100 - 240 V
Power pack
secondary voltage 13.5 V – 16 V
Interface RS 232C; USB
Underfloor weighing device Hooks
10 AEJ-C/AES-C/PLJ-C-BA-e-1730
Dimensions
AEJ / AES:
PLJ:
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