Kargo Master 40669SH Manual

Kargo Master

Rancho Cordova, CA 95742

800-343-7486

CustomerService@KargoMaster.com

20210203R2 DATE: ________________

Instruction Guide

40669SH

Instructions –40669SH

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 1

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,

INSTALLING, AND USING THIS PRODUCT.*

Warning

Always check for wires, fuel tanks and lines, air bags, brake lines, and other important

vehicle functionality items prior to drilling and installing all products.

Tools Needed

3/8” Wrench and Socket

7/16” Wrench and Socket

1/2” Wrench and Socket

10mm Wrench and Socket

Drill

25/64” Drill Bit

Drill Bit Stop Collar

Plus Nut Installation Tool (P9902)*

*Sold Separately.

Table of Contents

Before You Begin..................................................................................................................................................... 1

Parts List................................................................................................................................................................... 2

Hardware................................................................................................................................................................. 2

Hardware (Continued) ............................................................................................................................................ 3

Step 1 –Attach Top Panel ...................................................................................................................................... 3

Step 2 –Attach Driver Side Corner Panel.............................................................................................................. 4

Step 3 –Attach Passenger Side Corner Panel ....................................................................................................... 4

Step 4 –Attach Side Wings..................................................................................................................................... 5

Step 5 –Installing Plus Nuts ................................................................................................................................... 6

Step 7 –Installing Partition to Roof Cross Brace .................................................................................................. 7

Step 8 –Installing Partition to Floor ...................................................................................................................... 8

Step 9 –Install Partition to B-pillar........................................................................................................................ 8

Before You Begin

READ ALL INSTRUCTIONS prior to installing any Kargo Master product.

Be sure to have 40660 (Tall Partion) assembled and ready to be installed.

Plus Nut Installation Kit (P9902) does not come included and must be purchased separately.

Instructions –40669SH

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2

Parts List

Hardware

Instructions –40669SH

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3

Hardware (Continued)

Step 1 –Attach Top Panel

Using six 1/4” x 5/8” flanged bolts and 1/4” flanged locknuts, bolt top panel to partition (40660).

Snug tighten but allow for movement.

Instructions –40669SH

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4

Step 2 –Attach Driver Side Corner Panel

NOTE: The corner brackets are side specific. Verify the

correct bracket position prior to installing.

Using four 1/4” x 5/8” flanged bolts and 1/4” flanged

lock nuts, bolt DS corner panel to partition and top

panel.

Snug tighten but allow for movement.

Step 3 –Attach Passenger Side Corner Panel

Using four 1/4” x 5/8” flanged bolts and 1/4” flanged

lock nuts, bolt PS corner panel to partition and top

panel.

Snug tighten but allow for movement.

Instructions –40669SH

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 5

Step 4 –Attach Side Wings

Using five 1/4” x 5/8” flanged bolts and 1/4” flanged lock nuts, bolt PS side

wing to partition.

Snug tighten but allow movement.

Using five 1/4” x 5/8” flanged bolts and

1/4”flanged lock nuts, bolt DS side wing to

partition.

Snug tighten but allow movement.

Instructions –40669SH

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 6

Step 5 –Installing Plus Nuts

NOTE: Additional lock nuts have been provided for alternate installation of the bolts through the floor.

Press the assembled partition so that wings are

firmly against each B-pillar and so that the top wing

is squarely against and across the roof support of

the van.

Use a straight edge across the floor of the van and

tight against the partition panels to ensure the

partition is square and aligned to your liking,

relative to the van.

Be sure this is the location of where you want the

partition to be installed.

Mark onto the floor all the slots and holes in the

bottom of the partition panels. Choose the best

two locations on the bottom of each outside

partition panel to drill and install plus nuts.

Mark onto roof brace locations of all slots in

top wing.

Mark onto both B-pillars locations of all slots

in side wings.

Move partition assembly so the previously

marked holes can be accessed.

When installing hardware

through any installation surface,

always ensure the area behind

the installation surface is clear of

electrical wiring, fuel tank or

lines, or any vehicle safety

features.

MARK

Instructions –40669SH

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 7

At each location marked, drill a hole using a 25/64” bit. A 3/8” drill bit can be used, although it may be

necessary to tap in the plus nuts.

Screw 1/4” x 2-1/4” hex head bolt through 1/4” flat washer and plus nut installation tool, and then into

plus nut. Knurled end of plus nut tool must be directed away from bolt head and contacting plus nut.

Insert plus nut into hole.

Using the 9/16” box wrench, hold the plus nut tool stationary and then tighten hex head bolt until plus nut

is tightly gripping and does not spin when hex bolt is loosened.

Step 6 –Installing Partition to Roof Cross Brace

Place partition with wings back into van, in position, with holes aligned with installed plus nuts.

Bolt top of partition to roof cross brace using five 1/4” x 1-1/4” hex head bolts, 1/4” lock washers and

1/4" flat washers.

Snug tighten but allow for movement.

HOLD

Instructions –40669SH

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 8

Step 7 –Installing Partition to Floor

Using four 1/4" x 1-1/4” hex

head bolts, 1/4" lock

washers, 1/4" flat washers,

and 3/8” nylon spacers, bolt

partition to installed plus

nuts. Spacers are optional,

but be sure to place under

partition and bolt through

3/8”nylon spacer to bridge

gaps between partition and

floor, as necessary.

Snug tighten but allow

movement.

Step 8 –Install Partition to B-pillar

Using 1/4” x 1-1/4” hex head bolts,

1/4” lock washers and 1/4" flat

washers, bolt partition with wings to

plus nuts installed in B-pillars.

GO BACK AND ENSURE ALL

HARDWARE IS

TIGHTENED.

ASSEMBLY AND

INSTALLATION ARE

COMPLETE.

PASSENGER SIDE SHOWN

HERE

Table of contents

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