JUKI IP-310 User guide

ENGLISH

IP-310 SET-UP MANUAL

Operating power voltage of this product is DC+24V.

CONTENTS

!. OUTLINE ........................................................................................................................1

@. CONTENTS OF THE ARTICLES PACKED TOGETHER ..............................................1

1. For those who have purchased the machine provided with IP-310 operation panel .......................1

2. For those who have purchased the single unit of IP-310 operation panel........................................1

#. INSTALLING IP-310 ON TABLE/STAN AND CONTROL BOX .....................................2

1. Installing procedure of the operation panel and the installing base .................................................2

2. Connecting the cord and turning ON the power..................................................................................2

$. EXPLANATION OF THE OPERATION PANEL .............................................................3

CONNECTING PROCEDURE OF OPERATION PANEL WITH EXTERNAL VEHICLE

....4

1. Media .......................................................................................................................................................4

2. RS-232C ...................................................................................................................................................6

3. Input of signal by means of the connector for external input ............................................................7

^. RE-SETUP OF THE PROGRAM OF THE OPERATION PANEL...................................8

&. RE-SETUP OF MAIN PROGRAM................................................................................11

1. When panel program matches with main program ...........................................................................11

2. When panel program does not match with main program and an error occurs ............................14

*. RE-SETUP OF SERVO PROGRAM ............................................................................17

1. When main program matches with servo program ...........................................................................17

2. When panel program does not match with main program and an error occurs ............................20

(. WHEN USING THE MEDIA OTHER THAN

THAT PACKED TOGETHER WITH THE MACHINE ...................................................23

– 1 –

IP-310 operation panel

main unit

* 1, * 2

!. OUTLINE

Operation panel of IP-310 can realize various functions in combination with the control box.

@. CONTENTS OF THE ARTICLES PACKED TOGETHER

* 1

* 2

Operation panel installing

base

Operation panel installing

base setscrew

When using IP-310/IP-410 Media

* 1, * 2

* 1, * 2 * 1, * 2

* 2

Set-up manual and CD-ROM

(this CD-ROM) for instruction manual

1. For those who have purchased the machine provided with IP-310 operation panel

1 IP-310 operation panel main unit ...........................................................1 set

2 Operation panel installing base..............................................................1 set

3 Operation panel installing base setscrew .............................................2 pcs.

4 Set-up manual and CD-ROM (this CD-ROM) for instruction manual .... 1 pc.

5 When using IP-310/IP-410 ....................................................................1 pc.

5 articles above and components related to control box are packed together.

2. For those who have purchased the single unit of IP-310 operation panel

1 IP-310 operation panel main unit ...........................................................1 set

2 Operation panel installing base..............................................................1 set

3 Operation panel installing base setscrew .............................................2 pcs.

4 Set-up manual and CD-ROM (this CD-ROM) for instruction manual.....1 pc.

5 When using IP-310/IP-410..................................................................... 1 pc.

6 Media .....................................................................................................1 pc.

6 articles above are packed together.

– 2 –

1) Open cover 1and remove cable 2once.

Then connect it again to the panel on the top

surface of the table after passing it through the

hole in the table.

2) Fix operation panel installing plate 3to an op-

tional place on the table with two wood screws

Install the panel at the position whe-

re X-move cover or head grip does

not interfere with it since breakage

of the panel will be caused.

#. INSTALLING IP-310 ON TABLE/STAN AND CONTROL BOX

1. Installing procedure of the operation panel and the installing base

2. Connecting the cord and turning ON the power

1) Pass the cord of the operation panel through the

hole for wiring in the table and connect it with the

control box under the table. For the table without

the hole for wiring, wire the cord at the position

where there is no trouble when the machine head

is tilted or sewing is performed, and connect it

with the control box. For the connection of the

connector, connect it to CN34 of MAIN circuit

board in the control box or built in the machine

head. For the details, refer to the Instruction

Manual for the sewing machine main unit.

When the work above has been completed, turn

ON the power.

When connecting the cord, make

sure that the power of the main unit

is turned OFF. When connecting the

cord in the state that the power is

turned ON, trouble or breakage of

the circuit will be caused.

MAIN circuit board

CN34

WARNING :

Turn OFF the power before starting the connecting work so as to prevent accidents caused by abrupt

start of the sewing machine.

Ground wire

– 3 –

$. EXPLANATION OF THE OPERATION PANEL

Explanation of the respective parts of the operation panel is given below.

For the details of the respective parts, refer to "1. NAME OF EACH SECTION OF THE OPERATION

PANEL" of the Instruction Manual.

(Front) (Right side)

4 5

1Touch panel • LCD display section

2READY key →Changeover of the data input screen and the

sewing screen can be performed.

3INFORMATION key →Changeover of the data input screen and the

information screen can be performed.

4COMMUNICATION key →Changeover of the data input screen and the

communication screen can be performed.

5MODE key →Changeover of the data input screen and the

mode changeover screen which performs

various detail settings can be performed.

6MEDIA slot →MEDIA slot (use it with lid closed.)

7CONNECTOR for RS-232C communication

8VARIABLE RESISTOR for adjusting contrast

of colored LCD screen

→Contrast of the screen can be adjusted. Ad-

just it as you like.

9CONNECTOR for external input

!0 MEDIA take-out lever

– 4 –

1Hold the panel by hand, open the cover, and press the

media removing lever. The media is eject.

When the lever is strongly pressed, the media

may be broken by protruding and falling.

2When the media is drawn out as it is, removing is com-

pleted.

CONNECTING PROCEDURE OF OPERATION PANEL WITH EXTERNAL VEHICLE

It is possible for this operation panel to perform communication or input of signal with the vehicles below

other than the control box.

1. Media

2. RS-232C

3. Input of signal by means of the connector for external input

Connecting procedure is given below.

1. Media

1Turn the label side of the CompactFlash (TM)

to this side (place the notch of the edge to

the rear. ) and insert the part that has a small

hole into the panel.

2After completion of setting of the media, close

the cover. By closing the cover, it is possible

to access. If the media and the cover come in

contact with each other and the cover is not

closed, check the following matters.

• Check that the media is securely pressed

until it goes no further.

• Check that the inserting direction of the media

is proper.

1. When the inserting direction is wrong, panel or media may be damaged.

2. Do not insert anything other than CompactFlash (TM).

3. IP-310 is adaptable to CompactFlash (TM) of 2GB or less.

4. IP-310 is adaptable to the format FAT16 of CompactFlash (TM). It is not adaptable to

FAT32.

5. Be sure to use the CompactFlash (TM) formatted with IP-310. For formatting proce-

dure of CompactFlash (TM), see "%-1-(3) Performing formatting of the media", p.5.

Media

(2) Removing procedure of the media

(1) Inserting direction of the media

– 5 –

(3) Performing formatting of the media

When re-formatting the media, be sure to perform it with IP-310. The media that is formatted with the

personal computer cannot be read with IP-310.

1Display the media format screen.

When switch is held pressed for three seconds, MEDIA

FORMAT button Ais displayed on the screen. When

this button is pressed, the media format screen is displayed.

2Start formatting of the media.

Set the media you desire to format to the media slot, close the

cover, press ENTER button Band formatting starts.

Save necessary data in the media to the other media before

formatting. When formating is performed, the inside data are

deleted.

Cautions when using the CompactFlash (TM) :

• Do not wet it or touch it with wet hands. Fire or electric shock may be caused.

• Do not bend it or apply strong force or shock to it.

• Never perform disassembling or remodeling of it.

• Do not make the contact part of it come in contact with the metal. Data may disappear.

• Avoid storing or using it at the places below.

Place of high temperature and humidity / Place of dew condensation /

Place of much waste and dust / Place where static electricity or electrical noise is apt to occur

– 6 –

2. RS-232C

Operation panel can give and take the data with the personal computer by using communication by

means of RS-232C.

For the cable to be connected, connect the reverse type 9-pin (female) to the operation panel side. Signal

names of the operation panel are as follows.

When the contact part becomes dirty, contact failure will be caused. Control so that

the contact part is not touched by hand, or that dust, oil or other foreign material does

not adhere to the contact part. Besides, be careful of handling the contact part since

the internal element is broken by the static electricity or the like.

(1) Setting procedure

1) When the lower side cover located on the side of operation panel is opened, there is a 9-pin connector

for RS-232C. Insert the cable there. When the screw for lock is attached to the connector, tighten the

screw to prevent the screw from falling.

Pin No. Signal name Function Signal direction

1 N.C. Not connected

2 RXD Receive data To panel

3 TXD Transmit data From panel

4 DTR Data terminal ready From panel

5 GND Earth

6 DSR Data set ready To panel

7 RTS Request to send From panel

8 CTS Possible to send To panel

9 N.C. Not connected

– 7 –

3. Input of signal by means of the connector for external input

It is possible to input the signal from the outside.

When the switch is connected, it is possible to use as the input of the production control information.

For the details, refer to "Observing the production control information" of the Instruction Manual.

Cable (separately-sold) as shown in the gure below

can be connected.

When the contact part becomes dirty, contact failure will be caused. Control so that

the contact part is not touched by hand, or that dust, oil or other foreign material does

not adhere to the contact part. Besides, be careful of handling the contact part since

the internal element is broken by the static electricity or the like.

Connector housing : KYOCERA ELCO CO. 60-8263-3038-15-000

Pin contact : KYOCERA ELCO CO. 60-8263-0513-00-808

Note) The switch main unit is not installed to the

relay cable A (asm.).

1 Relay cable A (asm.) (40008168)

3 2 1

+5V

GND

CN105

– 8 –

^. RE-SETUP OF THE PROGRAM OF THE OPERATION PANEL

When the case is as below, it is necessary to perform re-setup of the program of the operation panel.

™When the operation panel is used as that for other model.

™When version-up of the program is performed.

The way of performing setup of the program from the media is shown below. Besides, it is regarded that

the program to perform setup has already entered the Media.

1) First, turn ON the power. Normally, the sewing ready screen is displayed.

2) Insert the Media into the operation panel.

3) Perform operation by the procedure below.

Data edit screen

1) Press key 1 for three seconds.

Communication screen 1

2) Press key 2 .

Data selection screen

3) Press key 3 .

4) Press key 4 .

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