Jasic EVOLVE 200 User manual

EVOLVE 200 USER MANUAL

EVOLVE 200

USER MANUAL

REV.20201219

EVOLVE 200 USER MANUAL

CONTENTS

1. Product overview ........................................................................................................................ 1

1.1 Conformity declaration ........................................................................................................... 2

1.2 Front panel general descriptions ............................................................................................ 6

1.3 Boot up self-test and display .................................................................................................. 7

1.4 Photos of the machine and instructions ................................................................................. 8

1.5 Main parameters of the welding machine .............................................................................. 9

1.6 Wi-Fi connection .................................................................................................................. 10

2. Instructions for welding function ................................................................................................ 11

2.1 Welding mode instructions ................................................................................................... 11

2.2 Welding operate mode instructions ...................................................................................... 12

2.3 Welding materials selection instructions .............................................................................. 14

2.4 Welding technology parameter selection instruction ............................................................ 14

2.5 Welding storage group selection instructions ....................................................................... 14

2.6 MMA welding function instructions ....................................................................................... 15

2.7 TIG welding function instructions ......................................................................................... 21

2.8 MIG welding function instructions ........................................................................................ 28

3. Instructions for MOBILE Application .......................................................................................... 39

3.1 REMOTE CONTROLS ........................................................................................................ 39

3.2 REMOTE CONTROL APP MOBILE .................................................................................... 40

4. Torch and remote control available ........................................................................................... 40

4.1 Remote control connection .................................................................................................. 41

5. Alarms of the machine and troubleshooting .............................................................................. 42

Appendix 1 SPARE FUNCTIONS instructions ........................................................................... 44

Appendix 2 MACHINE SCHEMATICS ....................................................................................... 49

Appendix 3 SPARE PART LIST ................................................................................................ 50

Appendix 4 TIG synergic programs table ................................................................................... 53

Appendix 5 MIG synergic programs table .................................................................................. 54

EVOLVE 200 USER MANUAL

SHENZHEN JASIC TECHNOLOGY CO., LTD. solemnly promises:

This product is manufactured according to relevant standards of China and relevant international standards, and

meets safety standards such as GB15579.1, IEC 60974-1, EN 60974.1, AS 60974.1 and UL 60974.1.

2014/35/EU (LDV) – 2014/30/EU (EMC) – 2002/95 (RoHs) and with the instructions contained in the harmonized

standard, if applicable: EN 60974-1 EN 60974-2 EN 60974-3 EN 60974-5 EN 60974-7 EN 60974-10 EN 60974-12

Relevant design plans and manufacturing technologies of this product are patented.

Operate after reading this manual carefully.

1. JASIC has the right to revise this manual at any time without prior notice.

2. Though contents in this manual have been carefully checked, inaccuracies might have occurred. For any

inaccuracy, please contact us.

3. This manual was released in Nov, 2020.

SHENZHEN JASIC TECHNOLOGY CO., LTD.

Address: No. 3, Qinglan 1st Road, Pingshan District, Shenzhen, Guangdong, China

Postcode: 518118

Tel: 0755-29651666 Fax: 0755-27364108

Website: http://www.jasictech.com E-mail: sales@jasictech.com

1. Product overview

IN CASE OF BAD OPERATION YOU DEMAND THE

ATTENDANCE OF QUALIFIED STAFF

WARNING

IMPORTANT: BEFORE STARTING THE EQUIPMENT, READ THE CONTENTS OF THIS MANUAL,

WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OPERATIVE LIFE

SPAN OF THE MACHINE.THIS EQUIPMENT MUST BE USED SOLELY FOR WELDING OPERATIONS.

EVOLVE 200 USER MANUAL

1.1 Conformity declaration

IN CASE OF BAD OPERATION YOU DEMAND THE ATTENDANCE OF QUALIFIED STAFF

The equipment doesn’t comply with EN/ IEC 61000-3-12.

The installer or the user must be sure that it can be connected to the public low voltage power line, if necessary, in consultation with

the network distributor.

1.1.1 Re2T/4T Norm

The symbol on the product or on its packaging indicates that this product may not be treated as household

waste. Instead, it shall be handed over to the applicable collection point for the recycling of electrical and

electronic equipment. By ensuring this product is disposed of correctly, you will help prevent potential

negative consequences for the environment and human health, which could otherwise be caused by

inappropriate waste handling of this product. For more detailed information about recycling of this product,

please contact your local city office, your household waste disposal service or the shop where you

purchased the product.

1.1.2 Safety Precautions

WELDING AND ARC CUTTING CAN BE HARMFUL TO YOURSELF AND OTHERS. The user must

therefore be educated against the hazards, summarized below, deriving from welding operations.

ELECTRIC SHOCK – May be fatal.

Install and earth the welding machine according to the applicable regulations.

Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing. Isolate

yourselves from both the earth and the workpiece.

Make sure your working position is safe.

FUME AND GASES – May be hazardous to your health.

Keep your head away from fumes.

Work in the presence of adequate ventilation, and use ventilators around the arc to prevent

fume and gases from forming in the work area.

ARC RAYS – May injure the eyes and burn the skin.

Protect your eyes with welding masks fitted with filtered lenses, and protect your body with

appropriate safety garments.

Protect others by installing adequate shields or curtains.

EVOLVE 200 USER MANUAL

RISK OF FIRE AND BURNS

Sparks (sprays) may cause fires and burn the skin; you should therefore make sure there are

no inflammable materials in the area, and wear appropriate protective garments.

NOISE

This machine does not directly produce noise exceeding 80dB. The plasma cutting/welding

procedure may produce noise levels beyond said limit; users must therefore implement all

precautions required by law.

PACEMAKERS

The magnetic fields created by high currents may affect the operation of pacemakers. Wearers

of vital electronic equipment (pacemakers) should consult their physician before beginning any

arc welding, cutting, gouging or spot welding operations.

EXPLOSIONS

Do not weld in the vicinity of containers under pressure, or in the presence of explosive dust,

gases or fumes. All cylinders and pressure regulators used in welding operation should be

handled with care.

EVOLVE 200 USER MANUAL

1.1.3 Ecodesign Regulations

The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the

Regulation 2019/1784/EU.

Model Minimum power source

efficiency %

Maximum idle state power

consumption (watt) Equivalent model

EVOLVE 200 82 % 45 watt No equivalent model

available

Idle state occurs under the condition specified in below table:

Iddle state

Condition Present

MIG mode X

TIG mode

MMA mode

FAN OFF condition X

The values of efficiency and consumption in idle state have been measured by method and conditions

defined in the product standard EN 60974-1:20XX.

Manufacturer’s name, product name, code number, product number, serial number and date of production

can be read from rating plate.

Serial number plate reference

Serial No. Plate references

1 Manufacturer’s name and address

2 Product name

2 3

6 7

EVOLVE 200 USER MANUAL

Typical gas usage for MIG/MAG equipment:

Material type Wire diameter

[mm]

DC electrode positive Speed wire

(m/min)

Shielding gas Gas flow

(lt/min)

A V

Carbon, low

alloy steel

0,9 ÷ 1,1 95 ÷ 200 18 ÷ 22 3,5 – 6,5 Ar 75%, CO2 25% 14 ÷ 19

Aluminium 0,8 ÷ 1,6 90 ÷ 240 18 ÷ 26 5,5 – 9,5 Argon 14 ÷ 19

Austenitic

stainless steel 0,8 ÷ 1,6 85 ÷ 300 21 ÷ 28 3 - 7 Ar 98%, O2 2% /

He 90%, Ar 7,5%

CO2 2,5%

14 ÷ 16

Copper alloy 0,9 ÷ 1,6 175 ÷ 385 23 ÷ 26 6 - 11 Argon 12 ÷ 16

Magnesium 1,6 ÷ 2,4 70 ÷ 335 16 ÷ 26 4 - 15 Argon 24 ÷ 28

TIG Process:

In TIG welding process, gas usage depends on cross-sectional area of the nozzle. For commonly used

torches:

Helium: 14-24 l/min

Argon: 7-16 l/min

Notice: Excessive flow rates will cause turbulence in the gas stream which may aspirate atmospheric

contamination into the welding pool.

Notice: A cross wind or draft moving can disrupt the shielding gas coverage, in the interest of saving of

protective gas, use screen to block air flow.

End of life

At end of life of product, it has to be disposed for recycling in accordance with Directive 2012/19/EU (WEEE).

Information about the dismantling of product and Critical Raw Material (CRM) present in the product can be

found in the website.

3 Serial Number of the product

AA = year of production

BB = week of production

CCC = progressive number

4 Symbol of welding current source type

5 Conformity references

6 Output data

7 Power supply data

7 Protection data / symbols / other

EVOLVE 200 USER MANUAL

1.2 Front panel general descriptions

1.2.1 Button descriptions

BUTTON1-MODE：Mode change

BUTTON2-2T/4T：Welding operate mode change

BUTTON3-PROG：Welding materials selection

BUTTON4-SETTINGJOB：Welding technology parameter selection

1.2.2 Knob

KNOB1: Current and wire speed knob

KNOB2: Voltage and ARC length knob

1.2.3 Front panel commands descriptions

FRONT PANEL COMANDS DESCRIPTIONS

Fig.1

KNOB 2

BUTTON2 2T/4T

switch

BUTTON4 SETTING/JOB

BUTTON1 MODE

BUTTON3 PROG.

switch

DISPLAY LCD

KNOB 1

EVOLVE 200 USER MANUAL

1.2.4 Front panel display descriptions

During the welding process, the display shows the real output current and

voltage.

At the end of the welding process, the display shows latest welding values

of the output current and voltage.

The latest setting data will be shown in the display when the buttons or the

KNOBs of the control panel are used.

1.3 Boot up self-test and display

1.3.1Boot up interface descriptions

At the power on in the first interface, the machine shows the Serial number

and the last software and firmware installed.

1.3.2 Boot up self-test process and descriptions

At the same time, the fan is controlled for a short period in order to load the fly-back power supply of the

inverter and allow the initial self-test.

The self-test involves check on the inverter, check on the wire feeder motor driver, check on the auxiliary

power supply for the machine and check on the mains cabling of the machine.

If there are errors during the self-test, the corresponding error code will be

shown in the display with a short description of the error. The flow chart

will indicate the errors. During the initial self-test, the errors found are fatal

errors, that means the alarms does not allow the machine to continue and

the display stops other visualizations and shows the error code and

description.

1.3.3 Machine software upgrade descriptions

In this start-up phase, if an update has arrived from the JTE

cloud and for new software, this update remains stored in the

internal wifi and connection board and a message is shown

on the display to tell the operator that he has the option to

accept the download of the new software or to reject it. At this point, the

user can choose to remain using the machine (press NO) as it was before

the last shut down or, accept to upgrade the firmware of the machine

(press YES).

If the operator agrees to download the new software, the display asks the

operator not to turn off the machine and starts uploading the new

software, an upload that takes about a minute.At the end of the upload,

the machine displays the data as the figure in chapter 1.3.1 with the new

software.

EVOLVE 200 USER MANUAL

1.4 Photos of the machine and instructions

Photos of the machine and instructions are as follows:

Code Name Description Refer to schematics

1 PCB MOTHER BOARD TJ010

2 PCB COMMUNICATION BOARD TJ003

3 PCB EMC BOARD TJ013

4 TRANSFORMER THE MAIN TRANSFORMER /

5 MOTOR WIRE FEEDER INTERNAL MIG

WIRE FEEDER

6 DEVICE POLARITY SWITCHING DEVICE POLARITY CHANGE

7 PANEL FRONT PANEL /

2 3

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