Jackson Door-type Dishmachine TEMPSTAR GPX User manual

TECHNICAL MANUAL

INSTALLATION MANUAL FOR EXPORT UNITS

SERVICE MANUAL FOR DOMESTIC UNITS

FOR JACKSON MODELS:

TEMPSTAR GPX

TEMPSTAR HH GPX

Jackson MSC, INC.

P.O. BOX 1060

HWY. 25E

BARBOURVILLE, KY. 40906

FAX (606) 523-9196

PHONE (606) 523-9795

www.jacksonmsc.com

DUAL TEMPERATURE, GAS HEATED, DOOR-TYPE DISHMACHINES

August 6, 2007

P/N 7610-002-57-32 (Revision D)

REVISION/

PAGE

REVISION

DATE

MADE

APPLICABLE

ECN DETAILS

C 06-08-04 MAW 7006 Changed thermostat bracket from 17372 to 18164. Changed to

new layout.

D 07-24-06 MAW 7445, 7553

7571

Converted to centered layout. Replace 05700-002-63-16 with

04730-207-15-00 nipple. Add false panel assembly and wash

thermostat kits.

3 08-06-07 MAW PROCESS Corrected 110V amps from 14 to 24.

NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL

TEMPSTAR HH GPX

TEMPSTAR GPX = Gas heated, hot water sanitizing, door-type dishmachine

TEMPSTAR HH GPX = Gas heated, hot water sanitizing, door-type dishmachine with higher hood

Model:

Serial No.:

Installation Date:

Service Rep. Name:

Phone No.:

Section Description Page

I. SPECIFICATION INFORMATION

Specifications of the Tempstar GPX 2

Specifications of the Tempstar HH GPX 3

Dimensions for the Tempstar GPX 4

Dimensions for the Tempstar HH GPX 5

Table Dimensions 6

II. INSTALLATION/OPERATION INSTRUCTIONS

Installation Instructions 8

Electrical Installation Instructions 9

Gas Booster Heater Connection 10

Operation Instructions 12

III. PREVENTATIVE MAINTENANCE 15

IV. TROUBLESHOOTING 17

V. SERVICE PROCEDURES

Rinse Solenoid Valve Repair Parts Kit 20

Vacuum Breaker Repair Parts Kit 22

VI. PARTS

Control Box Assembly, Tempstar GPX 27

Control Box Assembly, Tempstar HH GPX 29

Hood Assembly, Tempstar GPX 31

Hood Assembly, Tempstar HH GPX 32

Frame Assemblies 33

Tub Assembly 34

Cantilever Arm/Door Assembly, Tempstar GPX 36

Cantilever Arm/Door Assembly, Tempstar HH GPX 38

Inlet Plumbing Assemblies 40

Rinse Header Plumbing Assembly 41

Recirculating Plumbing Assembly 42

1/2” Solenoid Valve/Vacuum Breaker Repair Kits 43

Wash & Rinse Assemblies, Tempstar GPX 44

Wash & Rinse Assemblies, Tempstar HH GPX 46

Steam Coil Assembly 48

Exhaust Fan Control Option/Safety Door Interlock Option 49

Tempstar GPX False Panel Installation 50

Tempstar HH GPX False Panel Installation 51

Drain Quench Option 52

VII. SCHEMATICS

115 Volt, 50/60 Hertz, Single Phase Tempstar GPX 54

208 - 230 Volt, 50/60 Hertz, Single & Three Phase Tempstar GPX 55

115 Volt, 50/60 Hertz, Single Phase Tempstar HH GPX 56

208 -230 Volt, 50/60 Hertz, Single & Three Phase Tempstar HH GPX 57

Exhaust Fan Control Option/Safety Door Interlock Option 58

TABLE OF CONTENTS

iii

SECTION 1:

SPECIFICATION INFORMATION

Tempstar/HH GPX Series Technical Manual 7610-002-57-32

Issued: 07-24-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

SPECIFICATIONS OF THE TEMPSTAR GPX

PERFORMANCE/CAPABILITIES

OPERATING CAPACITY (RACKS/HOUR)

RACKS PER HOUR 57

DISHES PER HOUR 1425

GLASSES PER HOUR 1425

OPERATING CYCLE (SECONDS)

WASH TIME 45

RINSE TIME 11

DWELL TIME 2

TOTAL CYCLE TIME 60

TANK CAPACITY (GALLONS)

WASH TANK (MINIMUM) 8.0

WASH PUMP CAPACITY

GALLONS PER MINUTE 150

ELECTRICAL REQUIREMENTS

WASH PUMP MOTOR HP 3/4

RECIRCULATOR PUMP MOTOR HP 1/8

NOTE: Typical Electrical Circuit is based upon (1) 125% of the

full amperage load of the machine and (2) typical fixed-trip cir-

cuit breaker sizes as listed in the NEC 2002 Edition. Local

codes may require more stringent protection than what is dis-

played here. Always verify with your electrical service con-

tractor that your circuit protection is adequate and meets all

applicable national and local codes. These numbers are pro-

vided in this manual simply for reference and may change

without notice at any given time.

RINSE TYPICAL

HEATER TOTAL ELECTRICAL

VOLTS PH HZ RATINGS AMPS CIRCUIT

110 - 120 1 60 N/A 14 20 AMP

208 - 240 1 60 N/A 715 AMP

WATER REQUIREMENTS

INLET TEMPERATURE BOOSTER OUTPUT (BTU)

60 -110°F 100,000

110 -140°F 60,000

WASH TEMPERATURE (MINIMUM) 150°F

RINSE TEMPERATURE (MINIMUM) 180°F

GALLONS PER HOUR 52.2

WATER LINE SIZE I.P.S. (Minimum) 1/2”

DRAIN LINE SIZE I.P.S. (Minimum) 1-1/2”

FLOW PRESSURE P.S.I. 20A5

NOTE: Always refer to the machine data plate for specific

electrical and water requirements. The material provided on

this page is for reference only and may be subject to change

without notice.

Tempstar/HH GPX Series Technical Manual 7610-002-57-32

Issued: 07-24-2006 Revised: 08-06-2007

SECTION 1: SPECIFICATION INFORMATION

SPECIFICATIONS OF THE TEMPSTAR HH GPX

PERFORMANCE/CAPABILITIES

OPERATING CAPACITY (RACKS/HOUR)

RACKS PER HOUR 53

DISHES PER HOUR 1325

GLASSES PER HOUR 1325

OPERATING CYCLE (SECONDS)

SELECTION (A)

WASH TIME 45

RINSE TIME 15

TOTAL CYCLE TIME 60

SELECTION (B)

WASH TIME 103

RINSE TIME 15

DWELL TIME 2

TOTAL CYCLE TIME 120

SELECTION (C)

WASH TIME 163

RINSE TIME 15

DWELL TIME 2

TOTAL CYCLE TIME 180

SELECTION (D)

WASH TIME 283

RINSE TIME 15

DWELL TIME 2

TOTAL CYCLE TIME 300

TANK CAPACITY (GALLONS)

WASH TANK (MINIMUM) 8.0

WASH PUMP CAPACITY

GALLONS PER MINUTE 150

ELECTRICAL REQUIREMENTS

WASH PUMP MOTOR HP 2.0

RECIRCULATOR PUMP MOTOR HP 1/8

NOTE: Typical Electrical Circuit is based upon (1) 125% of the

full amperage load of the machine and (2) typical fixed-trip cir-

cuit breaker sizes as listed in the NEC 2002 Edition. Local

codes may require more stringent protection than what is dis-

played here. Always verify with your electrical service con-

tractor that your circuit protection is adequate and meets all

applicable national and local codes. These numbers are pro-

vided in this manual simply for reference and may change

without notice at any given time.

RINSE TYPICAL

HEATER TOTAL ELECTRICAL

VOLTS PH HZ RATINGS AMPS CIRCUIT

110 - 120 1 60 N/A 2420 AMP

208 - 240 1 60 N/A 715 AMP

WATER REQUIREMENTS

INLET TEMPERATURE BOOSTER OUTPUT (BTU)

LESS THAN 60°F 200,000

60 -110°F 100,000

140°F 60,000

WASH TEMPERATURE (MINIMUM) 150°F

RINSE TEMPERATURE (MINIMUM) 180°F

GALLONS PER HOUR 72.0

WATER LINE SIZE I.P.S. (MINIMUM)1/2”

DRAIN LINE SIZE I.P.S. (MINIMUM)1-1/2”

FLOW PRESSURE P.S.I. 20A5

NOTE: Always refer to the machine data plate for specific

electrical and water requirements. The material provided on

this page is for reference only and may be subject to change

without notice.

Tempstar/HH GPX Series Technical Manual 7610-002-57-32

Issued: 07-24-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

DIMENSIONS FOR TEMPSTAR GPX

A- DRAIN 1 1/2” NPT

B- WATER INLET 1/2” NPT

C - ELECTRICAL CONNECTION

D- STANDARD WALL CLEARANCE WITH DISHTABLE 4”

E- OUTLET TO BOOSTER HEATER 3/4” NPT

F- INLET FROM BOOSTER HEATER 3/4” NPT

LEGEND

1”

14"

34”

TABLE

HEIGHT

17”

MACHINE

OPENING

64 3/8”

76”

W/ DOOR

OPEN

21”

11”

60 5/8”

ELECTRICAL

CONNECTION

TO THE

FLOOR

18 1/4”

5” 13 1/4”

4 1/4”

4 7/8”

32”

25 1/4”

ALL DIMENSIONS ARE +/- 1/2”

DUE TO ADJUSTABLE FEET.

Tempstar/HH GPX Series Technical Manual 7610-002-57-32

Issued: 07-24-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

DIMENSIONS FOR TEMPSTAR HH GPX

LEGEND:

A- DRAIN 1 1/2” NPT

B- WATER INLET 1/2” NPT

C - ELECTRICAL CONNECTION

D- STANDARD WALL CLEARANCE WITH DISHTABLE 4”

E- OUTLET TO BOOSTER HEATER 3/4” N.P.T.

F- INLET FROM BOOSTER HEATER 3/4” N.P.T.

ALL DIMENSIONS ARE +/- 1/2” DUE TO ADJUSTABLE FEET.

1” 11”

34”

TABLE

HEIGHT

17”

MACHINE

OPENING

74 3/4”

86 1/4”

W/ DOOR

OPEN

19”

3”

12 1/4”

12 3/4”

16 1/4”

5” 7 1/4” 4 1/4”

32”

25 1/4”

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