Jackson Grills Classic PG-50403SRL Guide

ASSEMBLY, USE AND CARE MANUAL

MODEL NO: PG-50403SRL

MODEL NAME: Classic Series Built In Grill Head

USE ONLY

FOR OUTDOOR

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

If you smell gas:

DANGER

WARNING

1. Do not store or use gasoline or other

flammable liquids or vapors in the

vicinity of this or any other appliance.

2. An LP cylinder not connected for use

shall not be stored in the vicinity of this

or any other appliance.

TABLE OF CONTENTS

Messages to Our Users -----------------2 Installer Final Check List-------------------13

Important ------------------------------------4 Grill Lighting Instructions-------------------13

Installation Safety Precautions---------5 Operation Instructions----------------------15

Exploded View & Parts List-------------6 Care & Maintenance------------------------17

Gas Connections--------------------------7 Trouble Shooting-----------------------------18

Natural Gas Conversion-----------------8 Grilling Tips------------------------------------19

Installation----------------------------------11 Placement of Grill----------------------------19

Leaking Test--------------------------------12 Limited Warranty -----------------------------20

MESSAGE TO OUR USERS

Thank you for purchasing your new Jackson Grill. We hope you will have great enjoyment

in using our fine product.

Do not attempt to assemble and use this grill unless you read this entire manual thoroughly.

Keep the manual in a handy place as it has answers for questions that may occur in your

future use. Please record the serial number of your grill in your owner’s manual.

Any questions please feel free to contact our service center, we will be glad to assist you;

please refer to this model No. PG-50403SRL (Classic Series) whenever you contact us.

Thank you.

VERY IMPORTANT: ANY PROBLEM, PLEASE CONTACT OUR SERVICE CENTER AT

877-942-2277.

NOTE: THIS APPLIANCE IS NOT INTENDED TO INSTALL IN OR ON RECREATIONAL

VEHICLES OR BOATS.

THIS APPLIANCE IS FOR OUTDOOR USE ONLY.

DEAR INSTALLER / ASSEMBLER: PLEASE LEAVE THIS MANUAL WITH THE

CONSUMER.

DEAR CONSUMER: PLEASE KEEP THIS MANUAL FOR FUTURE USE.

！！！WARNING！！！

Failure to follow all manufacturer’s instructions could result in serious

body injury and/or property damage.

！！！CAUTION！！！

Some parts of this grill may have sharp edges—especially as mentioned

in this manual! Wear suitable protective gloves if necessary.

A special message to our customers:

Thank you for choosing the Jackson Grill for your new gas grill. This appliance is

designed with quality components and we are confident that it will provide you with years of

excellent operation. Please take the time to read the whole manual and familiarize

yourself with all of the features of the Jackson Grill. This manual also contains important

safety information and operation instructions. Ensure that this manual remains handy to

the barbeque for quick reference. If you need to obtain replacement parts for your

Jackson Grill, contact your local dealer.

NOTE: It is normal for stainless steel surfaces to discolor due to high heat given off from

the barbeque burners.

Please take the time to fill out and return the Ownership and Registration Card below. It

can be mailed to:

Jackson Grills Inc.

2945 Jacob Road, Duncan, B.C.

V9L 6W4

Or Fax: 1-250-715-0821

Please complete and return within 10 days. Thank you.

Mr. Mrs. Ms.Miss

First Name: Initial: Last Name:

Street: Apt. #:

City: State/Province: Zip/Postal:

Phone: Email:

Date of Purchase: Dealer:

Model: Serial #:

Comments:

Thank you for taking the time to fill out this Ownership and Registration Card

IMPORTANT

The symbols and boxes shown below explain what each symbol means.

Read and follow every message found in this manual.

!!! DANGER !!!

DANGER: Indicates an imminently hazardous situation which will result in death or

serious body injury if not followed.

!!! WARNING !!!

WARNING: Warning of the possibility of serious body injury if the instructions are not

followed strictly. Be sure to always read and follow all of the instructions.

!!! CAUTION !!!

CAUTION: Indicates a potentially hazardous situation, which may result in minor or

moderate body injury if not followed.

！！！WARNING！！！

FOR YOUR SAFETY

1. Shut off the gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your gas supplier or your fire

department.

！！！WARNING！！！

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in

the vicinity of this or any other appliance.

2. An L.P. cylinder not connected for use shall not be stored in the

vicinity of this or any other appliance.

!!!WARNING!!!

Do not try to install this appliance without reading the “INSTALLATION

SAFETY PRECAUTIONS” section of this manual.

1. This grill is designed to use L.P. gas only. Only use this grill with L.P. gas and the

regulator assembly supplied by the manufacturer. This grill is supplied with a Natural

Gas Conversion Kit. When converting to Natural Gas, a qualified Gas installer should

perform all gas conversions. See conversion section of this manual.

2. The installation of this appliance must conform with local codes or, in the absence of

local codes, with the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA-B149.2

Propane Installation Code.

3. The L.P. tank used must conform with the specification for L.P.-gas cylinders of the

U.S. Department of Transportation (DOT) or the National Standard of Canada,

CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of

Dangerous Goods.

4. The motor must be electrically grounded in accordance with local codes or, in the

absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1990, or

the Canadian Electrical Code, CSA C22.1. Keep the power cord of the motor away

from the hot surfaces of the grill while in use. Remove and store the motor in a dry

place when not in use.

5. This grill is safety certified for use in the United States and Canada only. Never modify

to use in other places. Modification may cause serious body injury or property loss.

INSTALLATION SAFETY PRECAUTIONS

REF# DESCRIPTION Q’TY REF# DESCRIPTION Q’TY

01 Rear Panel 1 20 Firebox 1

02 Cooking Grids 2 21 Prongs 2

03 Flame Tamers 4 22 Rotisserie Rod 1

04 Tube Main Burners 4 23 Shaft Collar 1

05 Rotisserie Motor 1 24 Counter Balance 1

06 Motor Bracket 1 25 Key Washers 2

07 Grease Tray 1 26 Rotisserie Handle 1

08 Knobs, Main Burners 4 27 Lid Handle 1

09 Knob Seats, Main Burners 4 28 Insulation Spacers 2

10 Knob, Rear Burner 1 29 Name Plate 1

11 Knob Seat, Rear Burner 1 30 Temp. Gauge 1

12 Control Panel 1 31 Lid 1

13 Gas Valve, Rear Burner 1 32 Spark Electrode, Rear Burner 1

14 Manifold 1 33 Thermocouple Protection Cover 1

15 Safety Valve, Rear Burner 1 34 Thermocouple 1

16 Gas Regulator 1 35 Thermocouple Bracket 1

17 Rear Burner Thermocouple 1 36 Rear Burner 1

18 Gas Valves, Main Burner 4 37 Warming Rack 1

19 Valve Bracket 1

EXPLODED VIEW & PARTS LIST

GAS CONNECTION

ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL.

REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE

THOSE SPECIFIED BY THE MANUFACTURER.

This is a L.P. (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply

unless the grill has been reconfigured for natural gas use.

The installation of this appliance must conform with local codes or, in the absence of local codes, with

the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA-B149.2 Propane Installation Code.

L.P. tank Requirements:

The L.P. tank used with your grill must meet the following requirements:

1. Measurement: 12’’(30.5cm) (Diameter) X 18’’ (45.7cm) (Tall)

2. Maximum Capacity: 20lbs. (9Kg)

3. Constructed and marked in accordance with the specification for L.P.-gas cylinders of the U.S.

Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339,

Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods. See L.P. tank collar

for marking.

4. Be arranged for vapor withdrawal.

5. Has a collar to protect the tank valve.

6. No dent or rust. A dented or rusty L.P. tank may be hazardous.

L.P. tank valve used must meet the following requirements:

1. Have type I outlet compatible with regulator provided.

2. Have safety relief valve.

3. UL listed Overfill Protection Device (OPD), This OPD safety feature is identified by a unique

triangular hand wheel. Only use tanks equipped with this type of valve. (as the figure shown

below)

For your safety:

Ensure that the black plastic grommets of the regulator provided are in place and that the hose does not

come into contact with the heat shield or the grill head.

Connect the regulator to the L.P. tank:

VERY IMPORTANT:

a. THE REGULATOR SHALL INCORPORATE IN SUCH A LOCATION THAT IT WILL NOT ATTAIN A

TEMPERATURE ABOVE 140℉（60℃）.

b. THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE

DEVICE.

c. THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO CONNECT THE TYPE I

CONNECTION OF THE TANK VALVE PER ANSIZ21.81.

1. Make sure tank valve is in its full off position (turn clockwise to stop).

2. Check tank valve to assure it has proper external male threads (type I connection per ANSIZ21.81).

3. Make sure all burner knobs are in their off position.

4. Remove the protective cap from L.P. tank valve, Always use cap and strap supplied with valve.

5. Inspect valve connection port and regulator assembly. Look for any damage or debris. Remove any

debris. Inspect hose for damage. Never attempt to use damaged or plugged equipment. Contact

your local L.P. gas dealer for repair.

6. When connect regulator assembly to the valve, hand tighten nut clockwise to a positive stop. Do not

use a wrench to tighten. Use of a wrench may damage quick coupling nut and result in a hazardous

condition. (as the figure shown below)

7. Open tank valve fully (counterclockwise). Use a soapy water solution to check all connections for

leaks before attempting to light grill. If a leak is found, turn tank valve off and do not use grill until a

local L.P. gas dealer can make repairs.

OPD HAND WHEEL

！！！WARNING！！！

1. Never insert any foreign objects into the valve outlet. It may damage the valve

and cause leak, leaking gas may result in fire, explosion, heavy body injury, or

even death.

2. Do not connect this grill to the self-contained L.P. gas system of a motor home or

camper trailer.

3. Do not use the grill until leak tested.

4. Stop and call the fire department if any leak detected.

5. If you cannot stop a gas leak, close the L.P. tank valve IMMEDIATELY, call L.P.

supplier or the fire department.

！！！DANGER！！！

1. NEVER store a spare L.P. tank under or near grill or in an enclosed area.

2. NEVER fill the tank beyond 80% full. An overfilled spare L.P. tank is dangerous

because surplus gas may leak from safety relief valve. The safety relief valve on a

L.P. tank could activate to release gas and cause a fire.

3. The spare L.P. tank must have safety caps installed on the L.P. tank outlet.

4. If any gas leak found on the spare L.P. tank, immediately go away from it and call

the fire department.

VERY IMPORTANT: DISCONNECTED THE TANK WHEN THIS GRILL IS NOT IN USE.

To disconnect L.P. gas tank:

1. Turn all the knobs off.

2. Turn the tank valve off fully (turn clockwise to stop).

3. Detach the regulator assembly from tank valve by turning the quick coupling nut counterclockwise.

4. Install the protective cap back L.P. tank valve.

Tools Required to Convert this grill from Propane Gas to Natural Gas (Tools not provided):

1. # 2 Phillips screwdriver

2. 9 and 7 mm wrenches

3. 13 mm wrench

4. ¾” wrench

5. Adjustable Wrench

The NG conversion kit is supplied with this grill:

Item Description Specification Quantity

φ1.44 4pcs

φ1.14 1pc

NATURAL GAS CONVERSION

NG Orifice, Main Burner

NG Orifice, Rotisserie burner

The outdoor cooking gas appliance and its’ individual shut off valve must be disconnected

from the gas supply piping system during any pressure testing in excess of ½ psi (3.5 kPa).

The outdoor cooking gas appliance must be isolated from the gas supply by closing its’

individual manual shut off valve during any pressure testing of the gas supply piping

system at test pressures equal to or less than ½ psi (3.5 kPa).

MAIN BURNER CONVERSION

1. Remove the Cooking Grids and Upper Flame Tamers.

2. Using a # 2 Phillips Screw Driver remove the screws that hold the main burners to the firebox rear

wall.

Use Screw Drive to remove the

screws on main burner, each

burner has 2 screws.

3. Using a 13 mm wrench undo all of the main burner orifices from the underside of the Control Panel.

4. After all the Propane orifices are removed from the grill place them in a safe spot away from your

work area. This will ensure you do not re-install the Propane orifices.

5. Using an approved thread sealant, replace the Main Burner Orifices with the NEW Natural Gas

orifices supplied.

6. Before Reinstalling the Main Burners make sure to close the air shutter on each burner half of what

it is set for propane use. When reinstalling the main burners ensure that the Burner is properly

placed over the Main Burner orifice and reinstall the Main Burner screw on the firebox rear wall.

7. Reinstall the flame tamers and Cooking Grids.

ROTISSERIE BURNER CONVERSION

1. Using a # 2 Phillips screwdriver undo the 4 screws that hold the Back Cover plate to the Inner Hood.

2. Once the Cover has been removed use a 7 mm wrench to remove the Rear Burner Orifice from the

Rear Burner. Place the Propane rear burner orifice with the main burner Propane orifices you

removed previously.

3. Install the new rear burner orifice using the wrench.

4. Reinstall the rear burner Cover Plate using the 4 screws previously removed.

NOTE: There is NO air adjustment required when converting the rear burner from Propane Gas to

Natural Gas.

Remove the 3/8” flare fitting that attaches the propane hose from the Manifold block inside of the

pedestal and replace it with an approved 10’ Natural Gas neoprene hose.

REMEMBER TO LEAK CHECK ALL FITTINGS AND ORIFICES AFTER ALL OF THE CONVERSION

IS COMPLETED, LEAK CHECK ALL FITTINGS AND TEST FIRE ALL BURNERS TO ENSURE

PROPER, SAFE OPERATION.

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