ITALTINTO i250C User manual
Italtinto Europe S.r.l.
Sede Legale: V.le Andrea Doria, 7 – 20124 Milano
Unità operativa: Via Zibido, 3 -20080 Zibido S. Giacomo (MI) ITALIA
Tel. +39 02.9000.5234 - Fax +39 02.9000.5242
ITALTINTO COLOR DISPENSER i250C- i250N
Dispenser machine
User’s manual
Serial N. ITE000
“Translation from original instructions in Italian language”
This manual forms an integral part of the machine and it shall always be kept available to operators working on the same machinery;
the manual shall always accompany the machine, also when this is sold to another user.
Operators must read this manual and carefully follow the indications contained herein, as the manufacturer will
not be liable for damages caused to people and/or objects or suffered to the machinery, should the conditions
reported below not be respected.
The Client shall respect the trade secret, therefore the following documentation and annexes cannot be altered neither modified,
reproduced nor transferred to third parties, without the manufacturer’s authorization
i250N
i250
C
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INDEX
Warranty and supply conditions ............................................................................................................................3
The manual and receivers ......................................................................................................................................4
Standard reference .................................................................................................................................................5
Symbols and sign ....................................................................................................................................................6
Field of use ..............................................................................................................................................................8
Characteristics ........................................................................................................................................................9
Machine description ............................................................................................................................................ 11
Accident prevention ............................................................................................................................................ 13
Lifting and transport ............................................................................................................................................ 15
Installation ........................................................................................................................................................... 16
Additional safety instruction for US – CAN version of the product ..................................................................... 16
Equipment ........................................................................................................................................................... 18
Start-Up ............................................................................................................................................................... 19
Maintenance ........................................................................................................................................................ 20
Canister replacement .......................................................................................................................................... 22
Stop Drop maintenance ....................................................................................................................................... 23
Fuses replacement ............................................................................................................................................... 24
Troubleshooting .................................................................................................................................................. 25
Spare parts request form..................................................................................................................................... 27
Table A ................................................................................................................................................................ 28
Table B ................................................................................................................................................................ 29
Table C ................................................................................................................................................................. 31
Electrical scheme ................................................................................................................................................. 32
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Warranty and supply conditions
The Manufacturer is the subject who manufactures the machine, and who designs and owns the project;
for Manufacturer, it is also intended his Agent, herein after simply referred to as Manufacturer;
The Client is the final user of the product;
The machine is regulated in Europe by EC Directive 2006/42/EC.
The Manufacturer declares that the machine complies with applicable laws in the member states of the European Community
and releases the CONFORMITY DECLARATION.
The Manufacturer is exclusively liable for defects caused by the regular use of the machine.
The warranty period is of 12 months from the purchase date.
The warranty does not cover machine downtimes, material discards, loss of production, etc…
ITEMS NOT INCLUDED IN THE SUPPLY
The Manufacturer will not be deemed liable for defects or failures caused by: improper use of the
machine; alterations due to transport or particular environmental conditions; lack of or improper
maintenance; temporary alterations or repairs; non-qualified people or accessories not part of the
machine.
Those parts subject to normal wear are excluded, or in case the cause for the failure or wear
derives from the improper use of the machine.
The Manufacturer will NOT be liable for damages caused to people and/or objects, or suffered by the same machine, due to
a use other than the intended one described in the manual or in case the machine’s safety features are not utilized, (excluded)
or they are altered
The Client shall use exclusively original spare parts and install them according to the intended use, with the aid of authorized
personnel.
The manufacturer will not be liable for materials being processed, neither for damages that the latter can
cause to the staff or environment.
The Manufacturer WILL NOT be liable for the disposal of the products intended for the operation,
maintenance of the machine or production.
.
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The manual and receivers
This document is intended for professional figures that thanks to their experience or qualification are able to
operate in compliance with common safety standards and specific skills; it is assumed that
the aforementioned subjects boast basic knowledge on their role.
The Client must verify that the operator boasts the skills and suitable training required to
execute his job
All professional figures that interact with the machine must compulsorily read this manual;
moreover, these must be informed on the potential RESIDUAL RISKS related to the machine’s
use or products processed by it
The manual CANNOT make up for any cultural or intellectual lacks
of the various professional figures who interact with the machine
Scope and structure of the document
This document (USER AND MAINTENANCE MANUAL) is a useful guide that allows working in safety conditions
and performing those operations required for the optimal performance of the machine.
The original language of this document is ITALIAN; therefore, in case of inconsistencies or doubts, please
request the ‘’ORIGINAL INSTRUCTIONS’’ or additional information to the manufacturer. The indications
contained in this manual do not substitute safety instructions and technical data applied directly on the product
concerning machine’s installation and operation, neither rules dictated by common good practice and safety
standards applicable in the country of installation.
Characteristics of the personnel
The personnel intended to use or maintain the machine must be qualified, aware and responsible for the
described tasks, and it must be reliable to properly interpret the instructions contained in this manual and
ensure safety and accurate checks.
The employment of NOT qualified, disabled, incapable, not sober staff or addicted to drugs is
strictly prohibited.
In order to prevent damages to people or objects, we advice the Client to properly inform the
operators on potential RESIDUAL RISKS derived from use.
The Client will be fully liable on the qualification and mental or physical state of the professional
figures he employs.
The Client or employees are civilly liable for all damages caused to or suffered by staff that he
authorized to use the machine.
The staff who interacts with the machine shall always use the personal protection equipment
foreseen by the laws applicable in the destination country, and any other safety equipment
provided by the employer, such as: masks, gloves, safety shoes, etc…
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Standard reference
International standards and national laws implemented in the design and construction of the machine are indicated below.
• 2006/42/EC New machine directive for EC marking
• 2014/35/ UE LVD
• 2014/30 UE EMC
• Harmonized IEC 61010-1:2010
• UNI EN ISO 12100: 2010 Safety of machinery – Risk assessment.
• UNI EN 349: 2008 Safety of the machinery – Minimum gaps to avoid crushing of parts of the human body.
• IEC EN 60204-1: 2006 Safety of the machinery - Electrical equipment of machines. Part 1: General requirements.
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Symbols and sign
Requirement to read the document, which must be stored for future reference and be kept intact
Hazard areas are indicated in the manual and/or on machine in some instances, with signs,
tags, symbols or icons that represent the hazard or requirement.
Operations or situations in which the staff shall be extremely cautious: General hazard
Dangerous voltage: generally located on the electrical cabinet, protected by general switch IG with
automatic release.
Requirement to ground the system.
Moving organs, crushing of hands or body parts, slipping or falling hazard: hazard signs that indicate
potential risks for the operator
Explosions: it notifies the potential explosion hazard or need for explosion-proof equipment
General prohibition: it notifies the prohibition to enter the surveyed area or prohibition to carry out
a certain operation.
Requirement: it notifies the requirement to carry out the described
operations using safety clothing and/or personal protection equipment
provided by the employer: masks, gloves, safety shoes, etc…
EC marking (2002/96/EC) which identifies the requirement to dispose electrical and electronic
products in dumps intended for the purpose and separate collection, to prevent environmental
pollution
Prohibition to remove the machine’s safety features.
Do not operate or carry out maintenance services on the machine with removed or open guards.
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generic warning
danger
marking plate
warning for user and installer
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Field of use
The Manufacturer declines any liability for any damage caused by improper or imprudent
operations.
Intended use
The machine described in this manual has been designed to: Dispenses colorants
to obtain a mix of colors featuring the required tones. The colorants must be contained in suitable tanks
(canister) and dispensed in a can compliant with the characteristics and quantity of the compound.
It is strictly prohibited and dangerous to use the machine other than for the purpose foreseen
in the field of use.
Table: limits concerning the field of use
Minimum can sizes allowed ................................................................. ø 70 x 120 mm
Maximum can sizes allowed ................................................................ ø 360 x 370 mm
Maximum weight allowed on the can-holder platen … ......................................... 40 kg
N.B.: The containers can be of cylindrical or parallelepiped shape.
Use not allowed: It is strictly prohibited to use the machine or parts of it other than for the purpose foreseen
in the field of use
IT IS STRICTLY PROHIBITED:
- To use the machine or parts of it, without reading and properly interpreting the content of the user and
maintenance manual.
-use the machine with non-functioning or disconnected safety features.
- use the machine or parts of it in particularly flammable environments.
- use of flammable colorants or colorants that diffuse potential explosive vapors may present fire
and explosion risks
-use corrosive products that may corrode machine parts or be harmful for the operator.
- modify operating parameters which are restricted to the operator.
-use machine parts or systems, connecting them to other equipment.
N.B. The machine IS NOT equipped to be installed in an explosion-proof environment.
The Manufacturer declines any liability for any damage caused by improper or imprudent operations
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Characteristics
The description of the machine’s characteristics allows identifying its main components to understand the
technical terminology implemented in the manual.
Chapter CHARACTERISTICS contains information concerning the machine’s components, characteristics, sizes
and identification. Adjustments, operation and maintenance services are described below, assuming the
information contained in this chapter is understood. In some instances, the operation or the machine’s software
may be described separately or integrative documents intended to qualified operators may be enclosed to this
manual.
TECHNICAL CHARACTERISTICS
Power supply voltage ………………………………………………..….…….………... 220-240V or 100-120V 50/60Hz + ground
Voltage for operator’s commands ………………………………..………….……….......................................... 24 Volt +/- 10%
Mains supply voltage fluctuations are not to exceed……….…….….. -10% and +10% of the nominal supply voltage
Total installed electric power …………………………………….....................................................................600 W +/- 10%
Dispensing ……………………......................................................................................... simultaneous- max. 6 canister
Mixing of colorants……………………………………............................................................................................ automatic
canisters capacity ………………………………………...................................................................................................... 3 lt
Number of canisters……………………………...................................................................................i250C: 12/ i250N: 16
Pump volume …………………………………………………………………………....................................................................... 2 Oz
Accuracy…………………………………………………………………………….…............................................................ 1/384 Fl. Oz
Number of operators …………………………………..………............................................................................................ 1 #
Average sound pressure or noise level………………………………………………………………………………….……….…... < 70 dBA
Weight ……………………………………………………………...................................................... i250C: 160 Kg. / i250N: 170 Kg.
Allowed ambient temperature………………………………………………………........................................................ 5 ÷ 40 ° C
Maximum relative humidity allowed without condensation………………………….……………………………..……. 30 ÷ 90 %
Pollution degree……………………………………………..……….............................................................................................2
Installation ……………………………………………………………….……..................................................................................... II
Altitude ………………............................................................................................................................. 2000 m (max)
Indoor use only
PC connection……………………………………………........................................................................................RS 232 / USB
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Dimensions are in mm
Electric power input
Operator’s area or work station
Dimensions and safety distances or overall sizes required for maintenance are indicated.
Identification of the machine and manufacturer
The tags affixed on-board the machine MUST NOT be absolutely removed, damaged,
stained, hidden, etc...
The tags must be cleaned on a regular basis and always kept well visible, meaning NOT HIDDEN
with foreign objects and parts (cloths, boxes, equipment, etc.).
The technical data included in this manual does not replace the information indicated on the tags
on-board the machine.
This manual suits for next models
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Table of contents
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