IPEX ISH VW User manual

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Document No.HDM-0012

Confidential C I-PEX Inc. QKE-DFFDE09-03 REV.8

ISH® VW CONNECTOR

Instruction Manual

RS0789

January 6, 2021

H. Naoi

S. Tono

E. Kawabe

RS0615

August 7, 2019

H. Naoi

J. Tateishi

E. Kawabe

Rev.

ECN

Date

Prepared by

Checked by

Approved by

ISHVW CONNECTOR Instruction Manual

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Contents

1. Purpose

2. Applicable items

3. Crimping procedure

4. Terminal insertion

5. Secondary lock installation

6. How to release secondary lock

7. How to release terminals

8. Mating of connector

9.Unmating of connector

10.Handling of Product

11.Storage of housings and terminals

12.Jig

13.Other notes

14.Contact

・・・・・ Sheet 3

・・・・・ Sheet 4

・・・・・ Sheet 14

・・・・・ Sheet 15

・・・・・ Sheet 18

・・・・・ Sheet 20

・・・・・ Sheet 24

・・・・・ Sheet 25

・・・・・ Sheet 26

・・・・・ Sheet 28

・・・・・ Sheet 29

・・・・・ Sheet 3

・・・・・ Sheet 4

・・・・・ Sheet 13

・・・・・ Sheet 15

・・・・・ Sheet 19

・・・・・ Sheet 21

・・・・・ Sheet 23

・・・・・ Sheet 24

・・・・・ Sheet 25

・・・・・ Sheet 26

・・・・・ Sheet 28

・・・・・ Sheet 29

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1.Purpose

The Manual explains the handling of ISHVW CONNECTOR.

2.Applicable items

The Manual is applicable to the items listed below.

MALE TERMINAL

VT002-012

Name

Part No.

Image

FEMALE TERMINAL

VT001-512

MALE CONNECTOR

FEMALE CONNECTOR

Fig.1 Product summary

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3. Crimping procedure

3-1.Applicable wires

3-2. Wire strip length

①Strip the insulation off by 3.0±0.1mm (see Fig.2)

②Check to see that there is no damage to the conductors or insulation, cut off conductors, short conductors

and deformed conductors as shown in Fig. 3.

Do not use wires with damaged conductors, cut off conductors, short conductors and deformed conductors.

Using faulty wires may cause crimping problems.

MALE TERMINAL

VT002-012

VT001-512

Wire size：0.3mm2，0.5mm2

Insulation outer diameter：φ1.60mm MAX.

FEMALE TERMINAL

Terminal Type

Terminal Parts No.

Applicable Wire

Cut off conductors

(defect)

Deformed conductors

(defect)

Condition

Image

Good

Damaged conductors

(defect)

Fig.2 Wire strip

Fig.3 Wire strip(Unacceptable examples)

3.0±0.1mm

Conductors

Insulation

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3-3. Terminal part names

3-3-1. Female terminal

3-4.Crimping requirements

Crimp dimension

Crimped terminals must satisfy the crimp dimension specified in Table 1.

※Crimp dimensions may be different depending on conductor construction of the wire.

Please contact our Sales Department shown in 14(sheet 29) about wire used, then we will verify it and

notify you the appropriate crimp dimensions.

0.5mm2

0.95±0.05 (※)

1.80±0.05

1.60+0.1/-0.05

1.55±0.05

VT001-512

VT002-012

0.3mm2

φ1.60mm MAX.

0.90±0.05 (※)

1.40±0.04

Insulation barrel

crimp width

Terminal Part No.

Wire size

Insulation

outer diameter

Wire barrel

crimp height

Wire barrel

crimp width

Insulation barrel

crimp height

Fig.4 Female terminal part names

Fig.5 Male terminal part names

Table 1 Crimp dimension

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Measuring method for crimp dimension is described below.

Use the micrometer shown in Fig.6 for measurement of each part.

Fig 6. Micrometer

(1)-1. Measuring method for wire barrel crimp height is described below.

To measure the wire barrel crimp height, pinch the top of the wire barrel (winding side) and the bottom of

the wire barrel with a micrometer. (see Fig.7)

Secure terminals firmly to obtain accurate measurement.

Do not pinch the bell mouth. The wire barrel crimp height can not measure accurately.

Section

Fig 7. Wire barrel Crimp height measurement

Section

FEMALE TERMINAL

MALE TERMINAL

Do not pinch the bellmouth.

Micrometer

Do not pinch the bellmouth.

Micrometer

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(1)-2. Measuring method for insulation barrel crimp height is described below.

To measure the insulation barrel crimp height, pinch the top of the insulation barrel (winding side) and the bottom of

the insulation barrel with a micrometer. (see Fig.8)

Secure terminals firmly to obtain accurate measurement.

(1)-3. Measuring method for wire barrel crimp width is described below.

To measure the wire barrel crimp width, pinch the side of the wire barrel with a micrometer. (see Fig.9)

Secure terminals firmly to obtain accurate measurement.

Fig 9. Wire barrel crimp width measurement

Fig 8. Insulation barrel Crimp height measurement

MALE TERMINAL

FEMALE TERMINAL

Section

Micrometer

Section

Micrometer

Section

Micrometer

Section

Micrometer

FEMALE TERMINAL

MALE TERMINAL

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(1)-4. Measuring method for insulation barrel crimp width is described below.

To measure the insulation barrel crimp width, pinch the side of the insulation barrel with a micrometer. (see Fig.10)

Secure terminals firmly to obtain accurate measurement.

Fig 10. Insulation barrel crimp width measurement

(2) Bottom burrs

Burrs produced during crimping process must not extend beyond the bottom surface. (see Fig.11)

Fig 11. Bottom burrs

Section

Micrometer

Section

Micrometer

FEMALE TERMINAL

MALE TERMINAL

No extension

Extension

Bottom surface of terminal

Bottom burrs

【Good】

【No good】

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③Bellmouth,excess conductors and cut-off tab

Bellmouth,excess conductors and cut-off tab must satisfy the dimensions shown in Fig. 12.

Fig.12 Bellmouth, excess conductors and cut-off tab

FEMALE TERMINAL

MALE TERMINAL

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④Unaligned wire barrel ends

Unaligned wire barrel ends is 0.1mm MAX..(see Fig.13)

※If wire barrel ends are not aligned, resulting in different dimension of excess conductors or

bellmouth between the sides , dimensions must be measured on larger side and be satisfied.

(In the case shown in Fig.14, measure excess conductors:[a],bellmouth:[b].)

⑤Rolling

Rolling is 3°MAX. from the wire barrel (baseline).(see Fig.15)

Fig.15 Rolling

Fig.13 Unaligned wire barrel ends

Fig 14. Example of unaligned wire barrel ends

Example①

Example②

FEMALE TERMINAL

MALE TERMINAL

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