Insinger 45SA User manual

TECHNICAL MANUAL

Installation, Operation and Maintenance Instructions

45SA

Undercounter Dishwasher

45SA5-F1

45SA5-F2

45SA-F2C

45SA-F2D

45SA-F2

Insinger Machine Company

6245 State Road

Philadelphia, PA 19135-2996

800-344-4802

Fax: 215-624-6966

www.insingermachine.com

~Jlnsinger

Insinger

Model

45SA5

REVISION

RECORD

Date

original

manual:

March

1996

Rev.

Date

1/13/97

3/19/97

4/11/97

11/10/97

4/1/98

7/15/99

4/17/00

3/23/01

6/15/04

960071

and

higher.

Effective

Serial

No.

970080

970179

970224

970572

980210

990363

000280

010149

040220

Description

New

overloads

float

switches.

Fig.

7-4

ball

float

was

cantilever

style.

Fig.

7-1

7-2,

new

style

water

level

indicator

(item

39)

Pg.

7-2

Fig.

7-9,

new

contactors.

Add

6.2.9,

New

Figs

7-1, 7-2,

7-9,

8-3,

8-4,

8-5

for

new

timer

DE7-35

single

float

switch.

Rev.

6.2.1

(strainer

cleaning),

Fig.

7-1

7-2

(new

S/S

water

level

indicator).

Fig.

7-2

(new

for

item

level

indicator,

990363

higher).

New

temp

cont

board

DE9-251

sensor

DE9-252,

Fig.

7-9

New

ball

valves,

final

rinse

solenoid

valve,

wash

tank

stm.

sol.

valve

level

switch,

drain

overflow

tube

scrap

screen,

captive

end

plugs

strainer,

front

panel,

start

push

button,

spring

plungers

wash

manifolds,

temp

limit

switch

for

elect.

tank

heat.

Insinger

Model

45SA5

FACTORY

SUPPORT

_Insinger

Machine

Company:

6245

State

Road

Philadelphia,

19135

800-344-4802

215-624-4800

215-624-6966

(Fax)

www.insingermachine.com

AUTHORIZED SERVICE AGENCIES

California:

Magna

Mechanical

724

Ave.

Suite

National

City,

91950

619-239-8008

Florida:

Speciality

Marine

Supply

2057

Mayport

Road

Atlantic

Beach,

32310

904-247-3303

904 - 24 7- 6403

(Fax)

The

Source

589

West

14th

St,

Unit

Atlantic

Beach,

32233

904-241-4982

904-241-4039

(Fax)

Virginia:

Boyd

Company·

4003

Colley

Ave.

Norfolk,

23508

757-423-2268

757-423-1868

(Fax)

The

Source

502

Rotary

Street

Hampton,

23661

757-825-1400

757 - 825 -

(Fax)

Insinger

Model

45SA5

TECHNICAL

MANUAL

VALIDATION CERTIFICATE

assigned

Insinger

Model

45SA5

APPROVAL

AND

PROCUREMENT

RECORD

NOT

APPLICABLE

iii

Insinger

Model

45SA5

IDENTIFYING TECHNICAL PUBLICATION SHEET

assigned

Insinger

Model

45SA5

SAFETY

SUMMARY

The

following

general

safety

notices

supplement

the

specific

warnings

and

cautions

appearing

this

manual:

All

service

except

for

routine

shut-down

procedures

and

operator

troubleshooting

procedures

must

performed

qualified

maintenance

personnel.

Prior

any

work

the

Model

45SA5

dishwasher

involving

service

electrical,

steam,

water

systems,

the

dishwasher

and

booster

heater

must

de-energized

turning

the

electrical

supply

power

noff

and

closing

appropriate

steam

and

water

valves.

The

following

summary

the

warnings

and

cautions

appearing

the

text

this

manual

alert

personnel

potentially

hazardous

situations:

WARNINGS

Warning

definition:

warning

designates

potential

bodily

harm

not

followed.

Page

not

open

the

door

during

the

wash

rinse

cycle

because

hot

water

being

sprayed.

interlock

provided

stop

the

cycle

the

door

opened,

but

some

hot

water

may

escape.

Page

Hot

water

and

surface

temperatures

exist

the

machine.

Allow

the

machine

cool

110°F

before

proceeding.

Wear

rubber

gloves.

Page

2-6:

Electric

float

switches,

probes,

and

heating

elements

must

cleaned

daily.

Accumulations

grease,

minerals

debris

will

cause

faulty

operation

tank

fill

and

heating

systems.

Use

Scotch-Brite

equivalent

cleaning

pads

heavy

dirt.

Page

Inside

the

machine

hot.

Allow

the

machine

cool

110°

before

proceeding.

Wear

rubber

gloves.

Page

Turn

off

power

supply

the

control

enclosure.

This

inspection

should

only

done

qualified

electrician.

Insinger

Model

45SA5

WARNINGS

(can't)

Page

5-1:

Prior

any

work

the

Model

45SA5

dishwasher

involving

service

electrical,

steam,

water

systems,

the

shwasher

and

booster

must

de-energized

turning

the

ectrical

supply

power

0ff!!

and

closing

appropriate

valves.

Wear

rubber

gloves

while

performing

the

following

steps.

not

drink,

eat

smoke.

Troubleshooting

certain

electrical

functions

requires

access

electrical

circuits

inside

the

electrical

control

enclosure.

Troubleshooting

repair

the

electrical

equipment

should

only

done

qualified

electrician.

Page

Prior

any

work

the

Model

45SA5

dishwasher

involving

service

electrical,

steam,

water

systems,

the

dishwasher

and

booster

must

de-energi

turning

the

electrical

supply

power

noff

and

closing

appropriate

valves.

Wear

rubber

gloves

while

performing

the

following

steps.

not

drink,

eat

smoke.

Troubleshooting

certain

electri

functions

requires

access

live

electrical

circuits

inside

the

electrical

control

enclosure.

Troubleshooting

repair

the

electrical

equipment

should

only

attempted

qualified

electrician.

Page

6-5:

following

steps

require

testing

with

machine

power

on.

These

tests

should

only

made

qualified

electrician.

Page

8-1:

All

portions

the

installation

must

comply

with

applicable

Navy

shipboard

regulations,

specifications,

and

requirements.

Page

Both

the

dishwasher

and

the

booster

heater

must

securely

bolted

deck

plates.

Page

8-3:

Dangerous

voltages

are

present

connections

the

electrical

control

enclosure

and

electric

booster

heater.

Observe

normal

safety

precautions

for

high

voltage

electrical

equipment

when

connecting

local

distribution

system.

All

work

should

done

qualified

electrician.

Insinger

Model

45SA5

WARNINGS

(can't)

Page

8-4:

startup,

and

after

any

draining

the

electric

booster,

turn

off

the

440

volt

power

the

booster

during

the

initial

wash

tank

fill

(2.3.6).

This

will

allow

the

booster

reservoir

fill

and

trapped

air

purged

without

overheating

booster

heating

elements.

CAUTIONS

Caution

definition:

caution

designates

potential

equipment

harm

not

followed.

Page

2-1:

The

operator

should

become

thoroughly

familiar

with

the

equipment

and

these

operating

instructions

prior

starting

the

machine.

vii

Insinger

Model

45SA5

TABLE

CONTENTS

Section

1.0

GENERAL

INFORMATION

1.1

Introduction

1.2

Scope

the

Manual

1.3

Equipment

Description

1.4

Equipment

Supplied

1.5

Detergent

and

Rinse

Additive

Dispensers

2.0

OPERATION

2.1

Introduction

2.2

Controls

and

Indicators

2.3

Start-Up

Procedure

2.4

Shut-Down

Procedure

3.0

FUNCTIONAL

DESCRIPTION

4.0

SCHEDULED

MAINTENANCE

4.1

Introduction

4.2

Weekly

Requirements

for

Inspection

and

Maintenance

4.3

Quarterly

Requirements

for

Inspection

and

Maintenance

5.0

TROUBLESHOOTING

6.0

CORRECTIVE

MAINTENANCE

6.1

Introduction

6.2

Maintenance

and

Repair

Procedures

6.2.1

Clean

Fresh

Hot

Rinse

Strainer

viii

1 1

1-1

1-2

2 1

2-1

2 4

2 5

3-1

4 1

4-1

4 2

5-1

6-1

Table of contents

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