Infineon DriveCard XMC4400 V1 User manual

Microcontroller

Motor Control Application Kit

For XMC4000 Family

Board User„s Manual

Revision 1.0, 2013-11-05

KIT_XMC4400_DC_V1

XMC4400 Drive Card V1.0

Edition 2013-11-05

Published by

Infineon Technologies AG

81726 Munich, Germany

Legal Disclaimer

The information given in this document shall in no event be regarded as a guarantee of conditions or

characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any

information regarding the application of the device, Infineon Technologies hereby disclaims any and all

warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual

property rights of any third party.

Information

For further information on technology, delivery terms and conditions and prices, please contact the nearest

Infineon Technologies Office (www.infineon.com).

Warnings

Due to technical requirements, components may contain dangerous substances. For information on the types in

question, please contact the nearest Infineon Technologies Office.

Infineon Technologies components may be used in life-support devices or systems only with the express written

approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the

failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life

support devices or systems are intended to be implanted in the human body or to support and/or maintain and

sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other

persons may be endangered.

KIT_XMC4400_DC_V1

Drive Card XMC4400 V1

Template: IFX_Template_2011-02-24.dot

Revision History

Page or Item

Subjects (major changes since previous revision)

Revision 1.0,

2013-11-05

Initial release

Trademarks of Infineon Technologies AG

AURIX™, C166™, CanPAK™, CIPOS™, CIPURSE™, EconoPACK™, CoolMOS™, CoolSET™,

CORECONTROL™, CROSSAVE™, DAVE™, EasyPIM™, EconoBRIDGE™, EconoDUAL™, EconoPIM™,

EiceDRIVER™, eupec™, FCOS™, HITFET™, HybridPACK™, I²RF™, ISOFACE™, IsoPACK™, MIPAQ™,

ModSTACK™, my-d™, NovalithIC™, OptiMOS™, ORIGA™, PRIMARION™, PrimePACK™, PrimeSTACK™,

PRO-SIL™, PROFET™, RASIC™, ReverSave™, SatRIC™, SIEGET™, SINDRION™, SIPMOS™,

SmartLEWIS™, SOLID FLASH™, TEMPFET™, thinQ!™, TRENCHSTOP™, TriCore™.

Other Trademarks

Advance Design System™ (ADS) of Agilent Technologies, AMBA™, ARM™, MULTI-ICE™, KEIL™,

PRIMECELL™, REALVIEW™, THUMB™, µVision™ of ARM Limited, UK. AUTOSAR™ is licensed by

AUTOSAR development partnership. Bluetooth™ of Bluetooth SIG Inc. CAT-iq™ of DECT Forum.

COLOSSUS™, FirstGPS™ of Trimble Navigation Ltd. EMV™ of EMVCo, LLC (Visa Holdings Inc.). EPCOS™

of Epcos AG. FLEXGO™ of Microsoft Corporation. FlexRay™ is licensed by FlexRay Consortium.

HYPERTERMINAL™ of Hilgraeve Incorporated. IEC™ of Commission Electrotechnique Internationale. IrDA™

of Infrared Data Association Corporation. ISO™ of INTERNATIONAL ORGANIZATION FOR

STANDARDIZATION. MATLAB™ of MathWorks, Inc. MAXIM™ of Maxim Integrated Products, Inc.

MICROTEC™, NUCLEUS™ of Mentor Graphics Corporation. Mifare™ of NXP. MIPI™ of MIPI Alliance, Inc.

MIPS™ of MIPS Technologies, Inc., USA. muRata™ of MURATA MANUFACTURING CO., MICROWAVE

OFFICE™ (MWO) of Applied Wave Research Inc., OmniVision™ of OmniVision Technologies, Inc.

Openwave™ Openwave Systems Inc. RED HAT™ Red Hat, Inc. RFMD™ RF Micro Devices, Inc. SIRIUS™ of

Sirius Satellite Radio Inc. SOLARIS™ of Sun Microsystems, Inc. SPANSION™ of Spansion LLC Ltd.

Symbian™ of Symbian Software Limited. TAIYO YUDEN™ of Taiyo Yuden Co. TEAKLITE™ of CEVA, Inc.

TEKTRONIX™ of Tektronix Inc. TOKO™ of TOKO KABUSHIKI KAISHA TA. UNIX™ of X/Open Company

Limited. VERILOG™, PALLADIUM™ of Cadence Design Systems, Inc. VLYNQ™ of Texas Instruments

Incorporated. VXWORKS™, WIND RIVER™ of WIND RIVER SYSTEMS, INC. ZETEX™ of Diodes Zetex

Limited.

Last Trademarks Update 2011-02-24

KIT_XMC4400_DC_V1

Drive Card XMC4400 V1

Table of Contents

Board User's Manual 4 Revision 1.0, 2013-11-05

Table of Contents

1Overview .............................................................................................................................................7

1.1 Key Features........................................................................................................................................7

1.2 Block Diagram......................................................................................................................................8

2Hardware Description........................................................................................................................9

2.1 Power Supply.......................................................................................................................................9

2.2 Reset..................................................................................................................................................11

2.3 Clock Generation ...............................................................................................................................11

2.4 Debug Interface..................................................................................................................................11

2.4.1 On-board USB Debugger...................................................................................................................12

2.4.2 Infineon Debug Connector (16-pin)....................................................................................................13

2.4.3 CAN Interface (X402).........................................................................................................................14

2.5 Potentiometer and User LEDs...........................................................................................................14

2.6 Multifeedback Connectors..................................................................................................................15

2.7 Hall Sensor and Encoder Connectors................................................................................................16

2.8 Power Board Connector.....................................................................................................................18

2.8.1 Level Shifters for Analog Signals.......................................................................................................18

3Production Data................................................................................................................................21

3.1 Schematics.........................................................................................................................................21

3.2 Component Placement.......................................................................................................................25

3.3 Bill of Material (BOM).........................................................................................................................26

KIT_XMC4400_DC_V1

Drive Card XMC4400 V1

List of Figures

Board User's Manual 5 Revision 1.0, 2013-11-05

List of Figures

Figure 1 Block Diagram of KIT_XMC4400_DC_V1 ...........................................................................................8

Figure 2 XMC4400 Drive Card (KIT_XMC4400_DC_V1)..................................................................................9

Figure 3 Power Supply Concept and Powering Options..................................................................................10

Figure 4 Block Diagram of Power Supply Concept..........................................................................................10

Figure 5 Reset Button.......................................................................................................................................11

Figure 6 Clock Generation ...............................................................................................................................11

Figure 7 Installation of Serial Port Driver..........................................................................................................12

Figure 8 On-Board USB Debugger ..................................................................................................................12

Figure 9 Infineon Debug Connector (16-pin)....................................................................................................13

Figure 10 Isolated CAN Interface with Termimation ..........................................................................................14

Figure 11 Potentiometer and LEDs....................................................................................................................14

Figure 12 Multifeedback Interface Connectors ..................................................................................................15

Figure 13 Hall Sensor and Encoder Connectors................................................................................................16

Figure 14 Hall Sensor and Encoder Interface Circuitry......................................................................................16

Figure 16 Power Board Connector.....................................................................................................................18

Figure 17 Buffered Level Shifter for High Impedance Analog Signals...............................................................18

Figure 18 XMC4400 MCU, Power Supply, Multifeedback Interface..................................................................22

Figure 19 Hall Sensor and Encoder Interfaces, Power Board Connector..........................................................23

Figure 20 Isolated On-board Debugger and CAN Interface...............................................................................24

Figure 21 Component Placement.......................................................................................................................25

KIT_XMC4400_DC_V1

Drive Card XMC4400 V1

List of Figures

Board User's Manual 6 Revision 1.0, 2013-11-05

List of Tables

Table 1 Power status LED‟s..............................................................................................................................9

Table 2 Potentiometer.....................................................................................................................................14

Table 3 Multifeedback Interface Connector X201 and X202..........................................................................15

Table 4 HALL Sensor and Encoder Interfaces ...............................................................................................17

Table 5 Power Board Connector.....................................................................................................................19

Table 6 Use Cases of PWM Signals...............................................................................................................20

Table 7 BOM of KIT_XMC4400_DC_V1 Board..............................................................................................26

KIT_XMC4400_DC_V1

Drive Card XMC4400 V1

Overview

Board User's Manual 7 Revision 1.0, 2013-11-05

Introduction

This document describes the features and hardware details of the DriveCard XMC4400 V1

(KIT_XMC4400_DC_V1) designed to work with Infineon‟s inverter boards. This board is part of Infineon‟s Motor

Control Application Kits.

1 Overview

The drive card KIT_XMC4400_DC_V1 houses the XMC4400 Microcontroller from Infineon Technologies, a

power board connector, two sets of position interface circuits with hall and encoder connectors, a multi feedback

interface and an isolated on-board debug interface with CAN capability. The board along with a three phase

inverter demonstrates the capabilities of the XMC4400. The main use case for this board is to demonstrate the

motor control features of the XMC4400 device including tool chain. The focus is safe operation under evaluation

conditions. The board is neither cost nor size optimized and does not serve as a reference design.

1.1 Key Features

The KIT_XMC4400_DC_V1 board is equipped with the following features

Infineon XMC4400 (ARM®Cortex™-M4-based) Microcontroller, 512 kByte on-chip Flash, LQFP-100

Connection to power inverter via the power board connector

2 combined hall sensor and encoder interfaces

Multi feedback interface connectors for connection of resolver circuitry, UART, SPI, I2C, USB, etc

8 LEDs

−2 Power indicating LEDs

−2 User LEDs (P2.2 and P2.15)

−2 Encoder enable LEDs

−2 Debug LEDs (DEBUG, COM)

Potentiometer, connected to analog input P14.13 (ADC group 1, channel 5)

Reset push button

Isolated Debug options

−On-Board Debugger (SEGGER J-Link LITE) via USB connector

−Infineon Debug connector 16-pin (0.1”) with DriveMonitor USB Stick V2 (KIT_DRIVEMONI_USB_V2)

Isolated Connectivity

−UART channel of On-Board Debugger (SEGGER J-Link LITE) via USB connector

−CAN node

Power supply of MCU domain

−Via power board connector (5V)

−Via multi feedback interface connector

Power supply of isolated debug domain

−Via Debug USB connector

−Via Infineon Debug connector 16-pin

−Via CAN interface connector

KIT_XMC4400_DC_V1

Drive Card XMC4400 V1

Overview

Board User's Manual 8 Revision 1.0, 2013-11-05

1.2 Block Diagram

Figure 1 shows the functional block diagram of the KIT_XMC4400_DC_V1 board. For more information about

the power supply domains please refer to chapter 2.1.

The drive card has got the following building blocks:

1 Power Board Connector

2 sets of position interface connectors (HALL, ENCODER)

Encoder Enable signals via GPIOs (P1.0 and P2.10)

2 User LEDs connected to GPIOs (P2.2 and P2.15)

Variable resistor (POTI) connected to GPIO P14.13 (ADC group 1, channel 5)

Multi Feedback Interface

Isolated On-board Debugger via Debug USB connector (Micro-USB) with UART channel (USIC0, channel 0)

Optional Infineon Debug interface connector for Drive Monitor USB Stick V2 (KIT_DRIVEMONI_USB_V2)

Isolated CAN interface connector at CAN node 0

Figure 1 Block Diagram of KIT_XMC4400_DC_V1

BlockDiagram.emf

XMC4400

LQFP100 CCU80

CCU81

HRPWM

POTI

ADC

Multi Feedback Interface

Power Board Connector

Debug

USB

On-board

Debugger

XMC4200

CCU40

CCU42

GPIOCCU42

DSD

2 channels

USIC

U0C1

USB

Trace

SWO

Debug

SWD

CAN

Node 0

POSIF0 POSIF1

USIC

U0C0

2x PWM

6x PWM

1x IN

HALL HALL ENCODERENCODER

driver driver

CAN

IFX

Debug

3.3V 5V

RTC

Xtal

32.687kHz

CAN

transceiverisolation isolation

5.0:3.3

GPIO 2x enable

XMC4400 Drive Card

KIT_XMC4400_DC_V1

GPIO

GPIO enable

enable

KIT_XMC4400_DC_V1

Drive Card XMC4400 V1

Hardware Description

Board User's Manual 9 Revision 1.0, 2013-11-05

2 Hardware Description

The following sections give a detailed description of the hardware and how it can be used.

Figure 2 XMC4400 Drive Card (KIT_XMC4400_DC_V1)

2.1 Power Supply

The KIT_XMC4400_DC_V1 board is designed with two galvanically isolated supply domains. On the left side,

there is the debug domain, which contains a XMC4200 MCU as on-board debug controller (OBD) as well as

level shifters to a 5V debug interface like the drive monitor USB stick (KIT_DRIVEMONI_USB_V2). The debug

domain can be powered via the USB plug (5V) as well as the CAN connector or the Infineon debug connector.

On the middle to the right side there is the power GND supply domain, which provides the power supply for the

MCU and the peripheral components. This supply domain is usually powered from the power board connector. If

the current provided by the power board is not sufficient, then the multi feedback interface connectors can be

used as well.

For both supply domains a separate power indicating LED is available.

The typical current drawn by the drive card at the power GND domain is about 180 mA.

To indicate the power status of the KIT_XMC4400_DC_V1 board two power indicating LED‟s are provided on

board (see Figure 3). The LED will be “ON” when the corresponding power rail is powered.

Table 1 Power status LED’s

LED Reference

Power Rail

Voltage

Note

LED201

VDD3.3

3.3 V

Power GND domain, must always be “ON”

LED401

VISO5

5 V

Debug supply domain, “ON” if debug domain is

intened to be used.

Figure 3 and Figure 4 show details of the power supply concept of the drive card.

Reset

Board_Interfaces.emf

Potentiometer XMC4400

CPU

Power

indicating

LED

On-board

Debugger

Infineon

Debug

Connector

Power Board

Connector

Encoder

Interface

CAN

Interface HALL

Interface Multi

Feedback

interface

Encoder

Interface

HALL

Interface

Multi

Feedback

interface

Debug USB

Connector

Power

indicating

LED

Isolated

Debug Domain Power GND

Domain

User LEDs Encoder

Enable

LED

Encoder

Enable

LED

KIT_XMC4400_DC_V1

Drive Card XMC4400 V1

Hardware Description

Board User's Manual 10 Revision 1.0, 2013-11-05

Figure 3 Power Supply Concept and Powering Options

Figure 4 Block Diagram of Power Supply Concept

IFX1763: 3.3V Linear

LDO Voltage Regulator

Power.emf

Power indicating

LED

Infineon

Debug

Connector

5VISO: 5V supply via

CAN Interface

Debug USB

Connector

Power

indicating

LED

Isolated

Debug Domain Power GND

Domain

VDD5: 5V supply via

Multi Feedback Interface

Power Board

Connector

Drive Card XMC4400 V1

KIT_XMC4400_DC_V1

Power Board

Connector

Debug

USB

U201

XMC4400

LQFP100

Power_Block.emf

Power

LED

VISO5 +5V

XMC4200

OBD

VISO5VUSB5

OBD_OFF#

IFX1763

U402

IFX

Debug

16-pin

VISO3.3

VDD3.3 +3.3V

IFX1763VDD3.3

CAN

isolation

isolated CAN

Transceiver

UART

SWD

CAN

Level Shifters

3.3V -> 5V

Buffered

Analog

Level Shifters

5V -> 3.3V

Unbuffered

Level Shifters

5V -> 3.3V

VISO5 VDD3.3

Power

LED

Multi Feedback Interface

VDD5

U401

U202

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