Hyster H1.5XT User manual

OPERATING MANUAL

DO NOT REMOVE THIS MANUAL FROM THIS UNIT

H1.5-1.8XT, H2.0XTS

H2.0-3.5XT

(D475)(D466)

CONTENTS

Model Description ..................................................................... 1

General

Operator Protection Equipment

Nameplate

Location of Stamped Chassis No. and Serial No.

Pre-operation and Periodic Inspections

Handling of New Truck

Nameplate Installation

Main Components

Controls and Instrument Panel ................................................ 10

Controls (Powershift Transmission with Direction Control Lever)

Controls (Powershift Transmission with Monotrol Pedal)

Key Switch

Dash Display

Operator Mode (Operator setting functions)

Safety device

Levers

Pedals

Light Switch

Steering Wheel

ECO mode switch (Electronic controlled engine)

Fuel changeover switch (Dual fuel truck)

Return To Vertical (RTV)(Option)

Truck Structure and Stability .................................................... 40

Load and Truck Stability

Center of Gravity

Stability Range

Load Center and Capacity Table

Loading and Safety Operation .................................................. 42

Picking up Loads

De-stacking

Stacking

Before Starting Work

During Travel

During Work

Parking

How to Drive ............................................................................ 60

Before Driving Adjusting Seat

Starting Engine After Starting

Starting and Driving Stopping and Parking

After Operation

Before Operating with LPG

Changing Fuel for Dual Fuel Truck

Parking for LPG Truck

Replacement of LPG Container

Handling during Winter

Handling during Summer

Inspection ................................................................................ 71

Pre-operational Inspection Post Operation Inspection

Daily Storage Long Term Storage

Periodic Inspection and Servicing

Weekly Inspection (Every 50 Hours)

Monthly Inspection (Every 200 Hours)

Work Items .............................................................................. 98

Replacement of Engine Oil

Replacement of Engine Oil Filter

Draining of Sedimenter (Diesel)

Bleeding Air in Fuel system (Diesel)

Parking Brake Lever Adjustment

Checking Fuses

How to Start Engine when Battery Discharged

How to Use Coupler Pin

Changing Tires

Installation Procedures, Dual Drive Wheels of 2.0-3.5 ton trucks

Wash lift truck

Service Data ........................................................................... 111

List of Lubricants and Periodic Replacement Parts

List of Periodic Replacement of Safety Parts

Main Specications Table ...................................................... 116

Vechicle body dimensions

Specication sheet for I.C.E lift truck (METRIC)

Model Description

─

General

● This operator manual describes the following models of lift trucks.

Model of lift truck Rated capacety

Load center

mm Engine

H1.5XT 1,500 500

GCT K21

Yanmar 4TNE92

H1.8XT 1,750 500

H2.0XTS 2,000 500

H2.0XT 2,000 500 GCT K21

GCT K25

Yanmar 4TNE92

Yanmar 4TNE98

H2.5XT 2,500 500

H3.0XT 3,000 500 GCT K25

Yanmar 4TNE98

H3.5XT 3,500 500

Model Description

─

● This manual describes instructions for proper handling of the Hyster fork lift truck

as well as daily lubrication and maintenance check methods. To ensure safe

and highly efcient work through correct operation and servicing, please read

this manual thoroughly before using the truck.

● This manual has been prepared for the standard model. Please contact a Hyster

designated service center for details on options, special specications and any

other unclear points.

This manual is subject to change with changes in the truck specications.

● The following marks are used in this manual to show important items related to

safety, etc. Read this points carefully in addition to the text.

DANGER Indicates items to be observed to prevent high-risk accidents

that could lead to fatalities or personal injuries.

WARNING Indicates items to be observed to prevent accidents that

could lead to fatalities or personal injuries.

CAUTION Indicates items to be observed to prevent personal injuries

or damage to the truck or surroundings.

ADVICE Items that should be followed to prevent accidents and trouble,

and to allow the lift truck to be used safely for a long time.

Make sure that this operator manual is included when transferring ownership of the

lift truck.

Model Description

─

Operator Protection Equipment

The LOAD BACKREST EXTENSION is installed to keep loose parts of the load from

falling back toward the operator. It must be high enough, with openings small enough

to prevent the parts of the load from falling backwards. Do not remove the load

backrest extension. If a load backrest extension that is different from the one installed

on your truck is required, contact your dealer.

The OVERHEAD GUARD is intended to offer reasonable protection to the operator

from falling objects, but cannot protect against every possible impact. Therefore, it

must not be considered a substitute for good judgment and care when handling

loads. Do not remove the overhead guard.

Nameplate

The capacity for the lift truck, as it is equipped, must be shown on the Nameplate.

See page 41. If the Nameplate for the lift truck already has a rating for special load

handling equipment, it will be shown. If the Nameplate for the lift truck does not show

the capacity, or if the lift truck equipment does not match that shown on the Nameplate,

do not operate the lift truck.

When a lift truck is shipped incomplete from the factory, the Nameplate is not complete.

If your lift truck does not have a Nameplate or has an incomplete Nameplate, do not

operate the lift truck. Contact your dealer to obtain a complete Nameplate.

DO NOT add to or modify the lift truck. A change to the lift truck, the tires or

its equipment can change the lifting capacity. The lift truck must be rated as

equipped and the Nameplate must show the new capacity rating.

WARNING

Model Description

─

Pre-operation and Periodic Inspections

It is important to carry out the periodic inspections to secure the safety of the lift truck

during use and to provide economically feasible operation.

Pre-operation inspection ..............This daily inspection must be carried out

before starting work with the lift truck.

Post operation inspection ............This inspection is carried out when the daily

operation and work have been completed.

Monthly inspection........................This is a spontaneous inspection that must

be carried out once within a period not ex-

ceeding one month.

Annual inspection..........................This is a spontaneous inspection that must

be carried out once within a period not ex-

ceeding one year.

Location of Stamped Chassis No. and Serial No.

The serial No. for this lift truck is stamped at the location shown in the gure. The

serial No. and model No. are stamped on the nameplate located on the upper part of

the operator’s seat side. Please inform your dealer of these numbers when making

inquiries regarding repairs, etc.

Serial No. stamped on right hand of

Frame

Model Description

─

Handling of New Truck

Before delivery, special care has been taken for the inspection, adjustment and trial

run of the new truck. However, a certain amount of time will be necessary to break

the lift truck in completely. Careful breaking in of the new truck will lead to a

long-term trouble-free operation. For the rst two weeks of use, take special care

to not apply excessive loads, and pay attention to the following points.

● Avoid high-speed operation, and keep the load to 70 to 80% of the rated

load.

● Pay attention to loosening of bolts, nuts and hydraulic line joints during

the break-in period. If any looseness is found, stop the lift truck and

retighten the loose part.

● Take time to train in the usage of each on the lift truck before starting full

scale operation. Even after becoming used to the handling, be careful

during the actual operation to prevent personal accidents or physical

accidents.

● Even if the lift truck has the same specications, each lift truck will have

its own characteristics in terms of brakes, accelerators and loading

devices. Always feel the lift truck out before starting use. Take special

care to get a feel of the brakes before starting.

CAUTION

Model Description

─

Nameplate Installation

Safety labels and other nameplates are attached to the positions shown below. Read

these labels before starting work, and make sure that the details are well understood

so that the lift truck can be operated safely and without accidents.

(ON BOTH SIDES)

(FOR LPG,ON LPG TANK BRACKET)

(ON HOOD)

(ON BOTH SIDES)

This manual suits for next models

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