Hussmann Impact F6 User manual

F6/F6L

Joining Instructions

Merchandisers

Multi-deck Frozen Food Merchandisers

August, 2001

P/N 0416185B

J O I N

J O I N T K I

T K I T

PARTS LIST

Item No. Quantity Description

1. 1 “D” Gasket

2. 1 “D” Gasket, Mitered cut 42.8 inches

3. 1 Gasket 1 x 11/2

4. 1 “e” Gasket

5. 1 Gasket 1/2x 1/2x 120

6. 1 Gasket Circle

7. 6 Cap Screw 5/16 -18 x 11/4

8. 6 Flat Washer 1/2

9. 6 Lock Washer 1/2

10. 2 Hex Nut 1/2-16

11. 1 Butyl Tape

12. 4 Splashguard Brackets

13. 1 Splashguard Joint Supports

14. 4 Hex Head Sheet Metal Screw #8 x 1/2

HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.

NOTE: Be sure merchandisers have

been leveled according to the installa-

tion instruction. Carefully unpack and

inspect the Multi-deck Frozen Food

Joint Kit, making sure there is no

breakage or damage. Be sure factory

installed nut retainers are in place.

See Figure 1.

Figure 1. Locating Nut Retainers

Nut retainers are factory installed in the

right end of each merchandiser.

Nut Retainer

1A. Remove, bumpers, rails,

packing materials, splash-

guards and other packaged

items from the case.

B. Remove shelves.

C. Remove back panels by lift-

ing up and out near the bottom.

D. Remove display racks and

pans from end to be joined.

E. Remove top access cover.

See Figure 2.

2Level the case on top front rail

in the horizontal position and on

the back exterior in the vertical

position. After the case is

properly shimmed and leveled

the gasket can be applied.

3Apply Gaskets (Items – 1, 2,

3, 4, 5 and 6) as shown.

• Buttgaskets atlowercorners.

• Check that there are no gaps

between gasket and the

merchandiser.

• Do not stretch gasket,

especially around corners.

• Remove paper backing before

gasket is applied.

See Figure 3 and Detail A.

P/N 0416185B

Merchandisers

HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.

Packing Materials

Figure 2. Removing Items from Case

P/N 0416185B

HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.

Figure 3. Installing Gaskets

Multi-deck Frozen Food Joining Instructions

“D” shaped

1 x 1/2inch

“e” shaped

1/2x 1/2inch 4

circle

“D” shaped

mitered 42 inch

These two gaskets should

be 1 x 1/2 inch so they let

the fronts come together

with less pressure.

NOTE 1:

A second 1 x 1/2 inch gasket is

installed under the “D”gasket

on the plastic

extrusion to add insulation to

the plastic bottom and extru-

sion.

NOTE 2:

Bottom “D”gasket is

precut to a length of

42.8 inches with

mitered cut ends.

NOTE 3:

Bottom

DETAIL A

GASKET

P/N 0416185B

Merchandisers

HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.

Figure 4. Joining Cases

FASTEN IN

SEQUENCE

SHOWN.

Use fasteners at locations

A, B and C.

DETAIL B

4Snap a chalk line to use as a

guide for positioning the front of

the cases. The front base frame

should be on the chalk line. Next,

move the second merchandiser

against first, mating with corre-

sponding holes; also mate the

alignment of the bumper joining

holes.

Push the cases together, then

level and shim the second case as

needed.

BOLTING THE CASES

TOGETHER

5First, fasten lower front and back

of the case together at locations

A, B and Cusing

Cap Screw (Item – 7) with

FlatWashers (Item – 8),

LockWashers (Item – 9) and

Hex Nut (Item – 10).

Refer to Figure 4, Detail B.

Do not tighten fully.

Nut Retainer

Use fasteners at locations

D, E, and F.

DETAIL C.

P/N 0416185B

HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.

Figure 5. Bolting Cases at the Baffle

Bolt cases

together here

using

Items 7, 8 and 9.

Baffle

Multi-deck Frozen Food Joining Instructions

Note: At the bottom back

position (C), join at the coil

by-pass baffle area using the

special bracket provided.

See Figure 5 for more detail

regarding this area of joining.

Next, fasten upper front and back

of the case together at locations

D, E and F using

Cap Screw (Item) – 7 with

FlatWashers (Item – 8) and

LockWashers (Item – 9)

Refer to Figure 4, Detail C.

Repeat this sequence tightening

screws fully until the cases

are joined with a snug fit and

gaskets are compressed.

Join Cases together at C location

using the bracket and fasteners

shown below in Figure 5.

Merchandisers

P/N 0416185B

HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.

6Apply ButylTape (Item – 11)

across the bottom joint.Use field

supplied silicone in any gap

between front support brackets.

See Figure 6.

7INSTALLING SPLASH

GUARDS AND BRACKETS.

After the merchandisers have

been leveled and joined and all

drip piping, electrical and refrig-

eration work has been completed,

the installation of

the splashguards may be

started.

A. First, check that the

Splashguard Retainers are

properly attached to the splash-

guard brackets and that the

brackets are level with the floor.

See Detail D.

B. Install the Splashguard

Brackets (Item – 12) using

screws provided. See Figure 7.

C. Install the Splashguard Joint

Support (Item – 13) using

Screws (Item – 14).

See Figure 8, Detail E.

FRONT OF CASE

Splashguard

Brackets in

proper position

1st Case

2nd Case

Splashguard

Retainer Splashguard

Bracket

Figure 6. Applying Butyl Tape

Figure 7. Installing Splashguard Brackets

Tape Here

DETAIL D

Screws

P/N 0416185B

HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.

Multi-deck Frozen Food Joining Instructions

Figure 8. Installing Splashguard Joint Support

14 DETAIL E

Joint Support

P/N 0416185B

Merchandisers

HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.

Figure 9. Installing Splashguard

8Install the Splashguard over

thetopedgeofthe bracket and

push on the bottom edge until it

snaps into place. See Figure 9,

Details F and G.

Splashguard

in place

DETAIL F

DETAIL G

Splashguard

Splashguard Bracket

P/N 0416185B

HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.

Multi-deck Frozen Food Joining Instructions

9Reinstall the items removed in

Step 1. See Figure 10. The lineup

can now be refrigerated and

brought down to temperature.

Packing Materials

Figure 10. Reinstalling Items from Step 1

Splashguard in place

2-Foot

Starter

Bumper

Internal

Joint Trims

Start at the left end with the Internal Joint Trims and

the 2-Foot Starter Bumper.

Full Length

Bumper

2-Foot Starter

Bumper

Lower Bumper

2-Foot

Starter Bumper

Upper Bumper

Full Length

Bumper

Merchandisers

HUSSMANN CORPORATION, Bridgeton, MO 3044-2483 U.S.A.

P/N 0416185B

10 OFFSETTING BUMPERS

1. Locate 2-foot starter bumpers.

2. Remove factory installed top rails

and bumpers from cases. Be

careful not to lose the internal

joint trims on the bumpers.

3. Starting at the left end of the line

up, install the 2-foot starter

bumper section first. To install;

a. Position internal joint trims

so that the first is flush to the

left-end panel and the second

is centered between the

starter bumper and the full

length bumper as shown in

Figure 11.

b. Install Full Length Bumpers

and internal trims offset

across joints. Make sure

that no gaps exist between

sections. Continue installing

the bumpers the length of the

lineup.

c. Install the lower bumper

starter and full length

bumpers by pushing them

into place.

There are no internal joint

trims on the lower bumpers.

See Figure 12.

Figure 11. Installing Internal Joint Trims

Figure 12. Installing Bumpers

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