Huawei FusionCol8000-C210 User manual

1Product Overview

Materials

Delivered with

the Equipment

Single cord end terminal of the cable connecting the indoor units (10 mm2), OT

ground terminal of the power cable to the indoor unit (10 mm2), cable tie, hexagon

bolt assembly (M12x45)

Engineering

Purchasing

Drainpipe G 1/2 inch outer screw thread

Water inlet and outlet

pipe DN50 seamless steel pipe with a G 2 inch external

threaded connector

Water inlet pipe for the

wet film humidifier G 1/2 inch outer screw thread

Cables Main power cable (4 x 10 mm2), standby power cable

(4 x 10 mm2), teamwork networking and monitoring

cables, equipotential cable (≥ 16 mm2)

Other Hoop iron, pipe support, thermal insulation foam,

dedicated glue for thermal insulation foam, thread

sealant.

2Engineering Materials

Product Model Pipe Routing Cable Routing Dimensions Without Packing

(H x W x D) (mm)

FusionCol8000-

C210 Routed from top Routed from top 2450 x 2350 x 1100

FusionCol8000-C210 In-room Chilled

Water Smart Cooling Product

Quick Guide

Issue: 01

Part Number: 31500ECR

Date: 2020-07-08

3Installing the Cabinet

1. Read the related user manual or instructions before installing the FusionCol8000-C.

2. The unit in this document is a fully configured FusionCol8000-C. If some components are not

configured, skip the corresponding steps.

3. You are recommended to use tools that are fully insulated when installing devices.

4. Only engineers from the manufacturer or engineers certified by the agent are allowed to install,

commission, and maintain smart cooling products. Otherwise, personal injuries and device

damage may be caused, which is beyond the smart cooling product warranty range.

Checking the Nitrogen Pressure and Exhausting Nitrogen

3.2

•The equipment is charged with nitrogen

before delivery. Rotate the exhaust valve

counterclockwise. If there is a hiss sound,

the system is well sealed, and you need to

open the exhaust valve to exhaust the

nitrogen. If there is no hiss sound, contact

Huawei technical support.

•You can open or close the exhaust valve

using a flat-head screwdriver.

Slowly open the exhaust valve to release

nitrogen. After the nitrogen is exhausted, close

the exhaust valve.

Removing Air Filters

3.1

Combining Cabinets

3.3

Secured on the Floor

•Before securing the equipment, remove the

protective sheet metal from the water pump exterior.

•The reserved holes in the middle can be selected

for securing based on site requirements.

•Obtain the anchor baffle plate according to the

packing list.

1. Secure the equipment to the floor

using four M12 expansion bolts.

2. Install anchor baffle plates at the

bottom to the fan side.

Secured with Supports

•Obtain the connecting kits and screws

according to the packing list.

•A distance of at least 15 mm must be

reserved between combined cabinets.

Securing Equipment3.4

(Display side)

(Display side) 1. Secure the equipment to the base using four M12x45

bolt assemblies.

2. Install anchor baffle plates at the bottom to the fan side.

Dimensions of mounting holes on the floor

(unit: mm)

Dimensions of mounting holes on the

base (unit: mm)

(Optional) Connecting the Air Duct

3.5

•An air duct needs to be prepared onsite

based on site requirements.

•When fixing the equipment to the floor,

place the bottom of the air duct on the

floor and use anchor baffle plates to

secure the air duct.

•If the equipment is to be secured to the

base, it is recommended that you install

baffle plates on the base before securing

the bottom of the air duct.

•Remove the eight screws from both sides

of the equipment.

•Use M4x12 screws to secure the air duct

to the top of the equipment, and use

M6x25 screws to secure the both sides of

the air duct to the both sides of the

equipment.

Pipe

support

1. A 1:100 tilt should be reserved for the drainpipe.

2. Keep a clearance of at least 25 mm between

pipes. Secure the pipes to supports every a

certain distance.

3. Clean the water inlet engineering pipes to avoid

impurities entering into the humidifier.

4. A reducing valve must be installed if the inlet

water pressure exceeds 0.7 MPa.

5. Pipes should be wrapped with thermal insulation

foam along the route.

Unit: mm

Connecting the Drainpipe

4.2

4Installing Pipes

Pipe Layout

4.1

Unit: mm

(1) Reserved connector (4) Pagoda connector

(2) Rigid pipe connector (5) Hose clamp

(3) Rigid pipe (6) Hose

Connection method

Connecting the Humidifier Water Inlet Hose

4.3

A humidifier water inlet hose is delivered with the equipment

and is pulled the hose along the reserved pipe clamp on the

cabinet side to the top of the cabinet.

1. Pull the hose to the top of the cabinet and route the hose

through the humidifier water inlet hose hole.

2. Connect the water inlet hose of the smart cooling product

to the engineering pipe.

Connecting the Chilled Water Inlet and Outlet Pipes

4.4

1. Wrap thermal insulation foam around the whole pipes after pipes are connected.

2. Due to the hardening property of yellow adhesive, nitrogen injection and pressure preserve

should be operated 8 hours after the adapter is connected.

(1) Reserved

connector (2) Pagoda

connector

(3) Hose

clamp (4) Hose

1. Remove the top hole cover.

2. Knock off the knock-out holes for the chilled water

inlet and outlet pipes.

3. To avoid deforming the pipe, use a 70# open-end

wrench to fix the pipe nut, use a 36# open-end

wrench to fix the plug, and then remove the plug.

4. Apply thread sealant evenly on the joints of external

screw threads, and install the pipes from inside out.

5. Use a 70# open-end wrench and an 18# pipe wrench

to fix the pipes.

(1) G 2 inch port with

inner threads (reserved

device port)

(2) Seamless steel pipe

with a G 2 inch external

threaded connector

(Optional) Leakage Test with Nitrogen

4.5

1. Rotate the chilled water valve to the maximum openness (100%).

2. Check that the needle valves and exhaust valves on the pipeline are closed.

•If the pressure decreases, apply soapy water on the pipes, especially pipe joints to check for

any leakage.

•If the pressure is stable, wrap all pipes and connectors with thermal insulation foam.

•Install a reducing valve at the outlet of the nitrogen cylinder. The outlet pressure of the reducing

valve must be not more than 0.8 MPa.

3. Connect the reducing valve and nitrogen cylinder to the

following needle valve, inject 0.8 MPa (when the pressure is

stable) nitrogen, and leave them for 24 hours.

4. Then, check that the pressure reading on the pressure gauge

remains unchanged.

Injecting Water to Expel Gas

4.6

•To avoid blockage of the heat exchanger in the smart cooling product due to foreign matter

from the main pipe during the construction, you are advised to clean the main pipe before

water is supplied to the smart cooling product. Turn off the isolation valves on the water inlet

and outlet pipes before the cleaning and turn them on afterwards.

•Open the exhaust valve of each heat exchanger to exhaust nitrogen onsite.

1. Open the general water supply valve.

2. Verify that the chilled water valve is open (100%). If not, press the button on the side of the

actuator, and manually rotate the valve handle to the maximum.

3. Slowly open the exhaust valve to discharge air.

4. Adjust the air exhausting speed until no air flows out of the valve. Then close the exhaust valve.

5. Manually close the chilled water valve.

Leakage Test with Water

4.7

If a leakage test with nitrogen has been performed, you do not need to perform a leakage test with

water.

1. Manually open the chilled water valve.

2. Raise the water pressure in the chilled water pipe to 0.8 MPa. If no leakage occurs after 30

minutes, retain the pressure for 24 hours. The expected result is that the pressure drop is less

than 0.01 MPa and the pipe does not leak.

3. Release the pressure in the pipes, and manually close the chilled water valve.

5Connecting Cables

•Cables must be routed in through cable clips. Strip the sheath of the power cable after routing the

cables into the electric control box.

•Route and bind the cables along the beams and columns of the unit.

•The cabinet has no input neutral wire. You can cut the blue neutral wire and wrap it using

insulation tape.

Connecting the Power Cable

(Optional) Connecting the T/H

Sensor Outside the Cabinet

5.3

(1) T/H sensors outside the cabinet

1. Connecting the T/H sensor outside the cabinet

Connecting the Equipotential Bonding Cable

In the example, the cable is routed from the top

of the cabinet. The underfloor ground cable is

routed through the cabinet bottom.

Connecting the Power Cable and Equipotential Bonding Cable

5.1

Connecting the Signal Cables

5.2

Name Address DIP Switch ID

1 2 3 4 5 6

Air return temp/humid 1 1 ON OFF OFF OFF OFF OFF

Air return temp/humid 2 2 OFF ON OFF OFF OFF OFF

Air return temp/humid 3 3 ON ON OFF OFF OFF OFF

Air return temp/humid 4 4 OFF OFF ON OFF OFF OFF

Cold aisle temp/humid 1 11 ON ON OFF ON OFF OFF

Cold aisle temp/humid 2 12 OFF OFF ON ON OFF OFF

Cold aisle temp/humid 3 13 ON OFF ON ON OFF OFF

Cold aisle 4 temp/humid 4 14 OFF ON ON ON OFF OFF

Cold aisle 5 temp/humid 5 15 ON ON ON ON OFF OFF

Hot aisle temp/humid 1 21 ON OFF ON OFF ON OFF

Hot aisle temp/humid 2 22 OFF ON ON OFF ON OFF

Hot aisle temp/humid 3 23 ON ON ON OFF ON OFF

Hot aisle temp/humid 4 24 OFF OFF OFF ON ON OFF

Hot aisle temp/humid 5 25 ON OFF OFF ON ON OFF

Installing a Differential Pressure Sensor

5.4

Connect a pressure inlet tube to the + mark and route it to the positive pressure area of the

equipment room through the hole atop. Ensure that the pressure inlet faces downwards.

Connect a pressure inlet tube to the –mark and route it to the cabinet top through the hole atop (at

the air return side).

Connect the cable terminal of the micro differential pressure sensor to the 4, 5, 6 terminal of X502.

2. Set the DIP switches on the T/H sensors.

(Optional) Installing a Water Sensor

5.5

The following figure uses the water sensor as an example. A water detection cable can also be

connected.

Connecting the Teamwork Network Cable

5.6

CAN teamwork cable routing RS485 monitoring cable routing

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