Hoshizaki KM-150BAF User manual

™

INSTRUCTION MANUAL

ISSUED: JULY 3, 1998

KM-150BAF

KM-150BWF

CRESCENT CUBER

WITH STORAGE BIN

Reliability is a

beautiful thing

REVISED: DEC. 11, 2003

HOSHIZAKIAMERICA,INC.

618Highway 74South

Peachtree City, GA 30269

Attn: HOSHIZAKITechnicalSupportDepartment

Phone: 1-800-233-1940TechnicalService

(770) 487-2331

Fax: (770) 487-3360

NOTE: To expediteassistance,all correspondence/communicationMUST include the

following

information:

• Model Number

• Serial Number

•

Completeand detailed explanation of theproblem

FOREWORDFOREWORD

FOREWORD

Onlyqualified service technicians should attempt toinstall, service or maintain this

icemaker. No installation, service or maintenance should be undertaken until the

technician has thoroughly read this Instruction Manual. Likewise, the owner/manager

should not proceed to operate the icemaker until the installer has instructed them on

its proper operation.

HOSHIZAKI provides this manual primarily to assist qualified service technicians in the

installation, maintenance and service of the icemaker.

Should the reader have any questions or concerns which have not been satisfactorily ad-

dressed, please call or write to the HOSHIZAKI Technical Support Department for

assistance.

IMPORTANTIMPORTANT

IMPORTANT

• Pleasereviewthismanual. Itshouldbereadcarefullybeforetheicemakerisinstalledand

operated.Onlyqualifiedservicetechniciansshouldinstall,serviceandmaintainthe

icemaker. Thismanualshouldbemadeavailabletothetechnicianpriortoinstallation,

maintenanceorservice.

• Keepthismanualwiththeicemakerforlaterreference.

CONTENTSCONTENTS

CONTENTS

PAGE

I. SPECIFICATIONS..................................................................................................... 4

1. NAMEPLATE RATING ............................................................................................ 4

[a]KM-150BAF(Air-cooled)..................................................................................... 4

[b]KM-150BWF(Water-cooled) .............................................................................. 5

2.DIMENSIONS/CONNECTIONS............................................................................... 6

[a]KM-150BAF........................................................................................................ 6

[b]KM-150BWF....................................................................................................... 7

II. INSTALLATION AND OPERATING INSTRUCTIONS.............................................. 8

1. CHECKS BEFORE INSTALLATION ....................................................................... 8

2.LOCATION .............................................................................................................. 9

3.ELECTRICALCONNECTION.................................................................................. 9

4. WATER SUPPLY AND DRAIN CONNECTIONS................................................... 10

5. FINAL CHECK LIST .............................................................................................. 12

6. START UP............................................................................................................. 13

7. PREPARING THE ICEMAKER FOR LONG STORAGE ....................................... 14

III. CLEANING AND MAINTENANCE INSTRUCTIONS ............................................. 16

1. CLEANING INSTRUCTIONS ................................................................................ 16

[a] CLEANING PROCEDURE............................................................................... 16

[b] SANITIZING PROCEDURE............................................................................. 18

2.MAINTENANCE .................................................................................................... 19

I. SPECIFICATIONSI. SPECIFICATIONS

I. SPECIFICATIONS

1. NAMEPLATE RATING1. NAMEPLATE RATING

1. NAMEPLATE RATING

[a] KM-150BAF (Air-cooled)[a] KM-150BAF (Air-cooled)

[a] KM-150BAF (Air-cooled)

SeetheNameplateforelectricalandrefrigerationspeci-

fications. This Nameplate is located on the upper right

hand side of the rear panel.

Since this Nameplate is located on the rear panel of the

icemaker, it cannot be read when the back of the

icemaker is against a wall or against another piece of

kitchen equipment. Therefore, the necessary electrical

and refrigeration information is also on the rating label,

which can be easily seen by removing only the front

panel of the icemaker.

We reserve the right to make changes in specifications and design without prior notice.

MODEL NUMBERMODEL NUMBER

MODEL NUMBER

SERIAL NUMBERSERIAL NUMBER

SERIAL NUMBER

AC SUPPLY VOLTAGEAC SUPPLY VOLTAGE

AC SUPPLY VOLTAGE

AMPERESAMPERES

AMPERES

DESIGN PRESSUREDESIGN PRESSURE

DESIGN PRESSURE

REFRIGERANT 404AREFRIGERANT 404A

REFRIGERANT 404A

MOTOR-COMPRESSOR THERMALLY PROTECTEDMOTOR-COMPRESSOR THERMALLY PROTECTED

MOTOR-COMPRESSOR THERMALLY PROTECTED

KM-150BAFKM-150BAF

KM-150BAF

115/60/1115/60/1

115/60/1

8 AMPS8 AMPS

8 AMPS

HI-467 PSI LO-170PSIHI-467 PSI LO-170PSI

HI-467 PSI LO-170PSI

8.8 oz.8.8 oz.

8.8 oz.

[b] KM-150BWF (Water-cooled)[b] KM-150BWF (Water-cooled)

[b] KM-150BWF (Water-cooled)

SeetheNameplateforelectricalandrefrigerationspeci-

fications. This Nameplate is located on the upper right

hand side of the rear panel.

Since this Nameplate is located on the rear panel of the

icemaker, it cannot be read when the back of the

icemaker is against a wall or against another piece of

kitchen equipment. Therefore, the necessary electrical

and refrigeration information is also on the rating label,

which can be easily seen by removing only the front

panel of the icemaker.

We reserve the right to make changes in specifications and design without prior notice.

MODEL NUMBERMODEL NUMBER

MODEL NUMBER

SERIAL NUMBERSERIAL NUMBER

SERIAL NUMBER

AC SUPPLY VOLTAGEAC SUPPLY VOLTAGE

AC SUPPLY VOLTAGE

AMPERESAMPERES

AMPERES

DESIGN PRESSUREDESIGN PRESSURE

DESIGN PRESSURE

REFRIGERANT 404AREFRIGERANT 404A

REFRIGERANT 404A

MOTOR-COMPRESSOR THERMALLY PROTECTEDMOTOR-COMPRESSOR THERMALLY PROTECTED

MOTOR-COMPRESSOR THERMALLY PROTECTED

KM-150BWFKM-150BWF

KM-150BWF

115/60/1115/60/1

115/60/1

7.5 AMPS7.5 AMPS

7.5 AMPS

HI-427 PSI LO-210 PSIHI-427 PSI LO-210 PSI

HI-427 PSI LO-210 PSI

8.1 oz.8.1 oz.

8.1 oz.

2. DIMENSIONS/CONNECTIONS2. DIMENSIONS/CONNECTIONS

2. DIMENSIONS/CONNECTIONS

[a] KM-150BAF[a] KM-150BAF

[a] KM-150BAF

Units:

millimeters

(inches)

[b] KM-150BWF[b] KM-150BWF

[b] KM-150BWF

Units:

millimeters

(inches)

II. INSTALLATION AND OPERATING INSTRUCTIONSII. INSTALLATION AND OPERATING INSTRUCTIONS

II. INSTALLATION AND OPERATING INSTRUCTIONS

1. CHECKS BEFORE INSTALLATION1. CHECKS BEFORE INSTALLATION

1. CHECKS BEFORE INSTALLATION

IMPORTANTIMPORTANT

IMPORTANT

1. Remove shipping cartons, tape(s) and packing. If any are left in the

icemaker,it will not workproperly.

Ensureallcomponents,fastenersandthumbscrewsaresecurelyinplace.

1) Remove the Top Panel and the Front Panel to prevent damage when installing the

icemaker.

2) Remove the package containing the accessories.

Removetheprotectiveplasticfilmfromthepanels. Iftheicemakerisexposedtothesun

or to heat, remove the film after the icemaker cools.

Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the

fan blade turns freely.

Check that the Compressor is snug on all mounting pads.

SeetheNameplateontheRearPanel,andcheckthatyourvoltagesuppliedcorresponds

with the voltage specified on the Nameplate.

2. LOCATION2. LOCATION

2. LOCATION

IMPORTANTIMPORTANT

IMPORTANT

This icemaker is not intended for outdoor use. Normal operating ambient

temperatureshould bewithin +45°F (7°C)to +100°F(38°C); Normal operat-

ingwatertemperatureshouldbewithin+45°F(7°C)to+90°F (32°C). Opera-

tion of the icemaker, for extended periods, outside of these normal tempera-

ture ranges may affect production capacity.

For best operating results:

• Icemaker should not be located next to ovens, grills or other high heat producing

equipment.

• Level the icemaker from side-to-side and front-to-rear by adjusting the legs. Location

should provide a firm and level foundation for the equipment.

•Allow6"(15cm.)clearanceatrear andtopforeaseofmaintenanceand/orserviceshould

they be required.

3. ELECTRICAL CONNECTION3. ELECTRICAL CONNECTION

3. ELECTRICAL CONNECTION

CAUTIONCAUTION

CAUTION

The GREEN grounding wire in the factory-installed power cord is attached

to a screw on the rear panel. If it becomes necessary to remove or

replace the power cord, be sure to attach the ground wire of the power cord

to this screw on the rear panel.

• This icemaker must have a separate power supply or receptacle of proper capacity. See

the Nameplate.

• Usually an electrical permit and services of a licensed electrician are required.

4. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 14. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 1

4. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 1

CAUTIONCAUTION

CAUTION

To prevent damage to the equipment, do not operate the icemaker when the

watersupplyisOFF,orifthepressureisbelow10PSIG(0.7bar). Donotrun

the icemaker until the proper water pressure is reached.

• Water supply inlet is 1/2" FPT.

Note:Onwater-cooledmodel,twowatersupplyinletsareprovided. Oneistheicemaking

water inlet, and the other (1/2" FPT) is the cooling water inlet.

• A water supply line shut-off valve and drain valve should be installed. A minimum of 3/8"

OD copper tubing is recommended for the water supply lines.

• Water supply pressure should be a minimum of 10 PSIG (0.7 bar) and a maximum of 113

PSIG(7.5bar). Ifthepressureexceeds113PSIG(7.5bar),theuseofapressurereducing

valve is required.

•Drainoutletforicemakerdumpis3/4"FPT. Thebindrainis3/4"FPT. Theicemakerdrain

andthe condenserdrain pipingconnections must bemade separatelyfrom thebin drain.

Note: On water-cooled model, a 1/2" FPT is provided for the condenser drain outlet.

• The drains must have 1/4" fall per foot (2 cm. per meter) on horizontal runs to get a good

flow.

• The drains should not be piped directly to the sewer system. An air gap of a minimum of

2 vertical inches ( 5 cm.) should be between the end of the drain pipe from the icemaker

or the ice bin and the floor drain.

• This icemaker should be installed in accordance with applicable national, state and local

regulations.

• A plumbing permit and services of a licensed plumber may be required in some areas.

• In some areas, a back flow preventer may be required in the cooling water circuit.

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