Honeywell IPC500 User manual

IPC500

PROGRAMMABLE

TEMPERATURE

CONTROLLER

Installation Manual

To our valuable customers

Special attention to the manual

1. Keep the manual for the last user who can get easy access to the

manual.

2. Make sure you read and understand the content of the manual then

operate the product.

3. This manual only explains detail information on how to use the product

effectively. Honeywell disclaims the implied warranties for particular

purpose.

4. Our company, Honeywell Korea is not responsible for any damages

caused by the user with careless.

5. This manual is not to be duplicated, re-edited or rent without

permission given by Honeywell Korea. It is subject to change without

notice.

6. If you have any queries or thought about this manual, please do not

hesitate to contact Honeywell Korea. We’ll try our best to get you an

answer.

Thank you for purchasing our IPC500(Programmable Temperature Controller)

This manual explains suitable effective way of using and installing this product.

Please read carefully to apply IPC500 to controller of temperature chamber or

others.

Description on indicator diagram

Following diagrams indicate potential dangers that may damaged the product

and harm your body. Please make sure you read and understand meaning of

following symbols before you read this manual.

Example of indicator

It indicates “Handle with care” which designed to avoid any

dangers that may risk one’s life and harm the machine.

It is a Frame Ground which means protection earth terminal.

Provided for connection of the protective earth.

(1) Indicates “Operating with care”

Learn and understand before operating.

(2) Indicates “Operating warning”

It may damage software or hardware.

System down may happen.

The manual contains following indicators.

Indicates “set-up is not available”

It explains about learning method before actual operating and

also explains how to be able to set up the condition

(1) Indicates “Additional description”

It explains techinical part which may be refered when set up.

(2) Indicates "Referential Description”

It explains referential part that the user can refer when set up

Indicator that used in the manual

For the safety

Checks when Unpacking

IPC500 series consists of the units on the table below.

When unpacking the product, check the following :

1. Model and parts numbers to ensure that you have received the product you ordered.

2. Unit appearance for damage.

3. That all accessories are included.

Caution on installation

After unpacking, store any unused accessories in a safe to avoid loss or damage.

If any of the accessories listed in the table below are missing, or the product has

been damaged during in shipping, immediately contact your Honeywell sales/service

office or the dealer from whom you purchased the equipment.

Model and parts Model and Parts No. Qt'y Remarks

IPC500

Basic Model No. :

IPC500-RE

LonWorks option

Model No. : IPC500-L

Metal fitting 2

Communication Software CD 1 RS-232 Communication

Software

IPC500 User Manual

IPC500 Installation Manual

1. Product summary

1.1 Name of Model

1.2 Terminal Layout Chart

1.3 Backside Terminal Layout

2. Installation and Connection

2.1 Installation Environment

2.2 Installation Suggestions

2.3 Panel Cut Dimensions

2.4 Installation of fixed Bracket

2.5 Terminal Connection Chart

3. IPC500 Setup

3.1 Composition of the Display Screen

3.2 CONTROL SET display

3.3 Display Screen for Setup of PID ZONE

3.4 Display for Setup of PID CONSTANT

3.5 INNER SIGNAL Setup Display Screen

3.6 INPUT SET Display

3.7 OFFSET & LonWorks Setup Display Screen

3.8 LANGUAGE Setup Display

4. Specifications

4.1 General Specifications

4.2 Input/Output Specifications

4.3 Program specifications

4.4 Control output specifications

4.5 Control output specifications(INNER Signal)

4.6 Control mode and setup

4.7 Other specifications

4.8 Trouble Monitor

4.9 External Dimensions

5~10

12~15

15~18

18~19

19~25

26~27

32~33

CONTENTS

33~34

34~35

- 1 -

1. Product Summary

1.1 Name of Model : IPC500

1.2 Terminal Layout Chart

No Name No Name No Name

Dry-bulb

temperature

Pt100Ω/

JPt100Ω

Power

Analog

Input

COM

RUN/STOP

Trouble, signal 1

Trouble, signal 2

Trouble, signal 3

Trouble, signal 4

Trouble, signal 6

Trouble, signal 7

Digital

Input

signal input specification

COMMON

Temperature

Control Output

SSR

Digital

Control

Output

Temperature

Control Outpu

Temperature

Current Value

Output

COM

RUN

END

DOWN

TROUBLE

INNER SIGNAL1

INNER SIGNAL2

INNER SIGNAL3

INNER SIGNAL4

TIME SIGNAL 1

TIME SIGNAL 2

TIME SIGNAL 3

TIME SIGNAL 4

Digital

Output

(SSR)

Analog

Output

( 4 ~

20mA )

Signal 1

Signal 2

Signal 3

Signal 4

Signal 5

Signal 6

Signal 7

Signal 8

Signal 9

Invert

BLOWER

OVER TEMP

DRY TEMP

No Used

Freezer 1

Freezer 2

No Used

Additional Description

If you choose I.S. in SIGNAL SELECT item in the CONTROL SET

display (Figure 3.2.1), TIME SIGNALS 1, 2, 3, 4 are utilized

as INNER SIGNAL 5, 6, 7, 8 (Terminal number 17, 18, 19, 20).

AC 85 ~ 264V

- 2 -

1.3 Backside Terminal Layout

Additional Description:

LonWorks in Figure 1.3.1 is optional. LonWorks part does not

operate for models that do not have LonWorks option.

Installation Warning:

♦in Figure 1.3.1 is a part that is to fix the terminal stand

and is not a part of connection. In case you connect to

the part of ♦, such abnormal operation as system damage

or malfunction may occur. Please be cautious.

<Figure 1.3.1> Terminal Layout

NC 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

41 42 43 44 45 46 47 48 49 50 51

RS-232C

CAUTION

IPC500

♦♦

LON

A B

LonWorks

AC85~264V

- 3 -

2. Installation and Connection

2.1 Installation Environment

Caution

To enhance reliability of the system and for IPC500’s smooth functioning, please do

not install it in and under the following locations and conditions.

— Where the surrounding temperature is — Where corrosive or combustible gas

higher than 50°C exists

— Where there are direct rays of light — Where there are conductible materials

— Outdoors such as lots of dust, salt and steel scraps,

and organic solvents

— Where the temperature is below 0°C — Conditions that would expose it to vibration

and shocks

— Where humidity is over 85% — Where a strong electromagnetic field

— Where due is generated due to rapid exists

change of temperature

— Where water, oil or chemical materials

exist

- 4 -

2.2 Installation Suggestions

Here, items to be cautioned at the time of installation of IPC500 (temperature

controller) to panel are explained. Protection from the environment and

convenience of operation needs to be considered.

1) Allow sufficient distance for ventilation.

2) Do not install it right above of equipment (transformer, large capacity resistor, etc.) that

generates a lot of heat in the panel.

3) Install it as far as possible from high voltage equipment and power-driven machinery or

wiring. Otherwise, install it in a different panel.

4) To reduce and prevent noise, please use special purpose grounding. If wiring to the point

of grounding is far, please use heavy insulation wire as a special purpose grounding

cable and ground it through a conduit tube.

5) For IPC500’s communication cable and data lines, do not tie it up together with those

that cause noise such as the power supply wiring of a power-driven machine. In case it is

wired to the same duct, connect shield wire to FG terminal of the main frame.

6) When installing panel, use a flat panel that is not curved.

7) To prevent product damage, fasten screws just once when bracket does not move back

and forth.

8) The Cooling method of IPC500 is based on vertical installation which needs natural air

cooling. In case it is installed horizontally or on a slant, range of operating temperature is

somewhat limited.

9) If you want to use it after keeping it under 0°C, you need to warm it up for two

hours at room temperature before plugging it in. Otherwise, it may not function

normally and the product may be damaged.

2.3 Panel Cut Dimensions

199.5

119

Unit: mm

- 5 -

2.4 Installation of fixed Bracket

Caution at the time of connection:

Before connecting IPC500, please be sure that the power supply is shut off.

Otherwise, there might be electric shock. Please be cautious.

2.5 Terminal Connection Chart

1) Connection chart of power supply input terminal

85 ~ 264 VAC 50/60Hz

AC85~264V

Table of contents

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