Honeywell DC1010 User manual

DC1010/1020/1030/1040 PRODUCT MANUAL

Before using this manual, please check whether the range, input and output match

your requirement.

1. Front Panel Instruction

1.1 Display

PV :Process Value, 4-digit display (red color)

SP :Set Point, 4-digit display (green color)

1.2 LED

OUT1 :Output 1, green color

OUT2 :Output 2, green color

AT :Auto-Tuning, yellow color

PRO :Program, yellow color

AL1 :Alarm 1, red color

AL2 :Alarm 2, red color

MAN :Manual, yellow color

1.3 Key

SET :MODE(LEVEL) & SET key

:SHIFT key

:DOWN key

:UP key

A/M :Auto/Manual key

2. Auto Tuning

2.1 Once AT set ‘YES’, auto tuning is to be performed.

2.2 After auto tuning finished, PID parameter is to be set automatically.

2.3 ATVL = auto tuning offset, and it will be deduced from SP.

(It prevents over-shooting during auto tuning)

SP-ATVL = Auto-tuning value, ATVL = Auto tuning offset

Ex.) SP = 200°C, ATVL = 5, Auto tuning point is at 195°C

* ATVL means auto-tuning point (195°C) in program type model

2.4 Auto tuning failure

2.4.1 ATVL is too big

ÆIf no sure, set ATVL = 0)

2.4.2 System time is too long.

ÆSet PID parameter individually.

DC1010/1020/1030/1040 PRODUCT MANUAL

3. Error Information

Open circuit of main control sensor(INP1)

* A/D converter failed

* Cold junction compensation failed

Open circuit of sub control sensor(INP2)

PV exceeds USPL(INP1)

PV under LSPL(INP1)

Input signal of sub control exceeds the upper limit(INP2)

Input signal of sub control under the lower limit(INP2)

* RAM failed

Interface failed

Auto tuning failed

Note) Once one of the “ * ” marked errors comes up, controller needs to be

repaired.

4. Operating Flow

(2) (3)

(1) (4) (4)

(1)

(3)

(1) : Press ‘SET’ key.

(2) : Press ‘SET’ key for 5sec

(3) : when LCK=’1111’, Press ‘SET’ key and ‘ ’key for 5 sec.

(4) : when LCK=’0000’, Press ‘SET’ key and ‘ ’key for 5 sec.

LEVEL 1 LEVEL 2

LEVEL 3PROGRAM

LEVEL 4

DC1010/1020/1030/1040 PRODUCT MANUAL

SET

4.1 Level 1

4.1.1 Press SHIFT key ( ) to change the parameters. If SHIFT key is pressed,

the first digit begins blinking. Press UP key ( ) or DOWN key ( ) to

increase or decrease the value of the digit, then press SHIFT key again to

go to the next digit. As all the digits are written, press SET key to enter

the value.

4.1.2 SET key also has the function of changing MODEs. If SET key is pressed,

the display shows the next MODE.

4.1.3 Press SET key for 5 sec. The display goes to level 2, and do the same thing

to return to level 1.

4.1.4 If any key were not pressed for 1 minute, the display will go to level 1.

4.1.5 Press A/M key to go to level 1, no matter where it is.

4.1.6 If the output percentage is “0”, it means the controller has no output.

Display PV

Display SP

Output

Percentage

Auto Tuning

Status

Alarm 1 Set

Alarm 2 Set

Alarm 3 Set

Press SET key

for 5 sec

DC1010/1020/1030/1040 PRODUCT MANUAL

Main Control Ran

e: 0.0~200.0%

SET

4.2 Level 2

Return to

‘P1’

Pro

ortional Band

Main Control

Inte

ral Time

Main Control

Derivative Time

Main Control

Dead-band Time

Main Control

Auto Tunin

off-set

Main Control

Pro

ortional C

cle

Main Control

sterisis

Sub Control

Pro

ortional band

Sub Control

Inte

ral Time

Sub Control

Derivative Time

Sub Control

Pro

ortional C

cle

Sub Control

sterisis

Main Control

(

Out

ut 1

)

Sub Control

(

Out

ut 2

)

Function Lock

ON/OFF at P1=0

Ran

e: 0~3600 sec

Inte

ral off at I=0

Ran

e: 0~900 sec

Derivative off at D=0

Don’t care.

Ran

e: 0~USPL

Out

(

SSR Æ1

4~20mAÆ0

rela

Æover 10

)

Ran

e: 0~150 sec * Refer to 8.10 C

cle Time

For ON/OFF control

(

P1=0

)

onl

Ran

e: 0~1000

)

OFF : PV>(SP+HYS1)

Same as P1

Same as I1

Same as D1

Same as CYT1

Same as HYS1

For dual out

ut use onl

set the value turnin

Turn in

Point = SP-GAP1

;

OFF

For dual out

ut use onl

set the value turnin

Turn in

Point = SP+GAP2

;

* Refer to 4.4.1

(

P. 7

)

ON : PV<=(SP-HYS1)

ON/OFF at P2=0

Set dual output, Menu will be displayed.

Refer to 8.1.2

LCK=0100

To enter Level 1 & 2 and to chan

e their

arameters allowed.

LCK=0110

To enter Level 1 & 2 and to chan

e the

arameters on Level 1 allowed.

LCK=0001

To e nte r Lev el 1 o nl

and to chan

e SP allowed.

LCK=0101

Nothin

allowed exce

t to chan

e LCK.

LCK=0000

To en ter an

Level

(

exce

t SET Level

)

and to chan

e their

arameters

DC1010/1020/1030/1040 PRODUCT MANUAL

Main Control

(

INP1

)

Select the in

ut ran

SET

4.3 Level 3

When LCK=0000, press SET key and SHIFT key for 5 seconds to enter level 3.

ut Selection

Main Control

(

INP1

)

Analo

Zero set

Main Control

(

INP1

)

Analo

an set

Decimal

oint

Lower Set-

oint limit

er Set-

oint limit

Sub Control

(

INP2

)

Analo

Zero set

Sub Control

(

INP2

)

Analo

an set

Alarm mode of AL1

Time set of Alarm 1

Alarm mode of AL2

Time set of Alarm 2

Alarm mode of AL3

Time set of Alarm 3

sterisis of Alarm

Refer to 5.1 In

ut selection on P.12~P.13

Used as in

ut code which are AN1 to AN5

Ran

e: LSPL~USPL

Same as ANL1

To set the

osition of decimal

oint

(

Available for INP1=AN1 to AN5

)

To set the lowest

oint within INP1

To set the hi

hest

oint within INP1

Used as in

ut code which are AN1 to AN5

Ran

e: LSPL~USPL

Same as ANL2

Ran

e: 00~19

Refer to ‘6.1 Alarm Function Selection’ on P.14

Used in

ram function

(

Ran

e: 0~99.59 min.

)

0=flicker alarm, 99.59=continued, others = on delay time

Ran

e: 00~19

Same as ALT 1

Ran

e: 00~19

Same as ALT 1

Ran

e: 0~1000

* in Program Model, Alarm on time(ALD1=17)

Refer to ‘6.1 Alarm Function Selection’ on P.14

DC1010/1020/1030/1040 PRODUCT MANUAL

Main Control

(

OUT1

)

To calibrate the low value of out

SET

Please ski

this ste

SET

Calibration

Main Control

(

OUT1

)

Calibration hi

Sub control

(

OUT2

)

Calibration low

Sub Control

(

OUT2

)

Calibration hi

Transmitter control

Calibration low

Transmitter control

Calibration hi

Timer for

Motor valve control

To u s e i n

ram for

waitin

continued o

eration

sterisis for motor control

Pro

ram RUN & End ALM

ID number

lease ski

this ste

Baud rate

lease ski

this ste

Com

ensate SP

Com

ensate PV

Unit of PV & SP

Soft filter

lease ski

this ste

Ran

e: LSPL~USPL

(

Current out

ut onl

To calibrate the hi

h value of out

Ran

e: 0~9999

(

Current out

ut onl

Same as CL01

Same as CH01

Same as CL01

Same as CH01

Full run time of

ortional motor

(

without

otentiometer

)

Ran

e: 5~200 sec

0=No wait

Others = Wait time

0= “a” contact

1= “b” contact

Refer to 8.5 ‘SETA Function’ Descri

tion

Communication ID number

UART Baud Rate selection

Ran

e: 110~9600 BIT/sec

Ran

e: -1000~1000

Ran

e: LSPL~USPL

Ran

e: C

(

analo

ust the res

onse time of PV

(

the bi

the faster

)

Ran

e: 0.05~1.00

DC1010/1020/1030/1040 PRODUCT MANUAL

SET

Return to ‘INP1’

4.4 Level 4 (LOCK FUNCTION)

4.4.1 Functions of LCK

LCK=0100, To enter Level 1 & 2 and to change their parameters allowed.

LCK=0110, To enter Level 1 & 2 and to change the parameters on Level 1 allowed.

LCK=0001, To enter Level 1 only and to change SP allowed.

LCK=0000, To enter Level 3 allowed then press SET + SHIFT key ( )

LCK=1111, To enter Level 4 allowed then press SET + SHIFT key ( )

LCK=0101, Nothing allowed except to change LCK.

4.4.2 Let the display go to “LCK” in level 2, and set “1111” in LCK, then press

SET key and SHIFT key ( ) for 5 seconds to enter “SET” status. There

are SET0.1 to SET9.4 for use.

Action mode

Control action

Fre

uenc

* Check if the fre

uenc

is ri

ht. If not

chan

e it

lease.

Alternative: PID

Fuzz

Alternative: 50

60Hz

SET No. (SET 0 ~ 9)

Status of SET ∗.4

Status of SET ∗.1

Status of SET ∗.2

Status of SET ∗.3

0= lock (skip)

1= open (display)

Status definition

Alternative: heat

cool

DC1010/1020/1030/1040 PRODUCT MANUAL

4.4.3 Functions of SETs

SET Function SET Function

1.1 OUTL 5.1 CL02, CH02

1.2 AT 5.2 CL03, CH03

1.3 AL1 5.3 Rucy, WAIT, SETA

1.4 AL2 5.4 IDNO, BAUD

2.1 AL3 6.1 SVOS

2.2 ANL1, ANH1, DP 6.2 PVOS

2.3 LSPL, USPL 6.3 UNIT

2.4 ANL2, ANH2 6.4 SOFT

3.1 ALD1 7.1 CASC

3.2 ALT1 7.2 OUD

3.3 ALD2 7.3 OPAD

3.4 ALT2 7.4 Hz

4.1 ALD3

4.2 ALT3

4.3 HYSA

4.4 CL01, CH01

SET Function Remarks

0= No Repeat

8.1 1= Program Repeat

0= No Power Failure

8.2 1= With Power Failure

0= Start from 0

8.3 1= Start from PV

Program Model Use

9.3 TRS SP

9.4 TRS PV Auxiliary Output Use

0= No Remote SP

0.3 1= Remote SP

* Caution: Don’t operate SET8.4, the process of the controller will be in confusion.

If SET8.4=1, the controller will be in ‘Single Display’ mode. The PV LED will not

be displayed any more, and the SP LED will be displayed reversed value and

status alternately and repeatedly.

EM PTY

8TES

0001

Displayed󰼿altern a tely

In case of SET8.3=1, SP display will be changed to PV display.

The time to reach until to be desired SP will be decreased. The remainig time to

reach the SP will be shown in PARAMETER ‘TMER’. Where, the time of countdown

is related to the PV, not segments.

DC1010/1020/1030/1040 PRODUCT MANUAL

Set

oint for Se

SET

4.5 Program Level

Return to Normal(PV,SP)

Level 1

Set

ram

attern

Ran

e: 0~2

Pro

ram se

ment dis

‘

Pattern’ – ‘Se

ment’

Pro

ram timer dis

Ran

e: 99hour 59min

Set

oint for Se

Ran

e: LSPL~USPL

Set time for Se

Ran

e: 0~99H59M

Set out

ut for Se

Ran

e: 0~100%

(

if out=0

ram

)

Set

oint for Se

Set time for Se

Set out

ut for Se

Set

oint for Se

Set time for Se

Set out

ut for Se

Set

oint for Se

Set time for Se

Set out

ut for Se

Set

oint for Se

Set time for Se

Set out

ut for Se

Set

oint for Se

Set time for Se

Set out

ut for Se

Set

oint for Se

Set time for Se

Set out

ut for Se

Set out

ut for Se

Ran

(

)

(

1~8

)

DC1010/1020/1030/1040 PRODUCT MANUAL

4.5.1 This program has 2 patterns, each pattern contains 8 segments.

The segment can be arranged a period of RAMP status or SOAK status.

4.5.2 Terminologies

Pattern : A program consists of some segments

Step : A RAMP status + a SOAK status

RAMP status : The status with changing SP

SOAK status : The status with fixed SP

4.5.3 Operating

1) Key functions (No changing parameters)

(START) : To start program procedure, PRO in panel flicker

(WAIT) : To suspend program procedure, PRO in panel will

stop flicker but light

+SET (JUMP) : To jump segment

+SET (RESET) : To reset program procedure, PRO in panel will be

“off”

2) Alarm function

If ALD1 to be set 07 (*refer to the selection),

AL1 to be set 2 (AL1=2, it means alarm in segment 2 end),

ALT1 to be set 00.10 (alarm time 10 sec.).

*In this case, when program proceeds to segment 2 end, ALM1 relay

will be on 10 sec.

3) End function

If ALD to be set 17 (* refer to the selection), this program will be end

in segment 8 or 16.

* In this case, PV and END will flicker in display window, and the alarm

relay acts.

This controller does not have END order if program procedure are less

than 8 segments. In this case, please set next segment’s out=0, then

this program will be end in last set segment. Otherwise, it will proceed

8 or 16 segments.

4) Linking function

PTN=1, Proceed pattern1, which contains 8 segments

PTN=2, Proceed pattern2, which contains 8 segments

PTN=0, linking proceed pattern 1 and 2 ,totally 16 segments

(Set PTN1 and PTN2 first, then set PTN=0)

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