HMS Anybus-X User manual

Anybus-X

Ethernet to J1939 Gateway

User Manual

Part No.AB7665

Rev 1.00

HMS Industrial Networks

Pilefeltsgatan 93-95

SE-302 50 Halmstad

Sweden

Phone +46 (0) 35 17 29 00

Web www.anybus.com

Table of Contents i

Table of Contents

Preface......................................................................... iv

About This Manual ................................................ iv

Important User Information ................................... iv

Related Documentation........................................... v

Document Revision................................................. v

Anybus-X Module Description ............................... 1-1

Overview .................................................................... 1-1

Theory of Operation ................................................... 1-2

J1939 Features .......................................................... 1-3

Ethernet Features ...................................................... 1-3

System Requirements ................................................ 1-4

Hardware Description................................................. 1-5

Installation................................................................ 2-1

Installation and Operation Requirements ................... 2-1

Power and Network Connections ............................... 2-2

Connecting Power...................................................... 2-3

Connecting J1939 ...................................................... 2-4

Connecting to Ethernet .............................................. 2-5

Configuration Port Connector..................................... 2-5

Configuration ........................................................... 3-1

Anybus-X Configuration Tool (BWConfig).................. 3-1

Ethernet Network Configuration ................................. 3-6

J1939 Network Configuration..................................... 3-8

J1939 I/O Configuration ........................................... 3-10

Ethernet Network Configuration ............................... 3-17

EtherNet/IP Interface .............................................. 4-1

Product Features........................................................ 4-1

I/O Messaging ............................................................ 4-2

Assembly Objects and Connections........................... 4-3

Using ControlLogix with the Gateway ........................ 4-9

Modbus/TCP Interface............................................ 5-1

Table of Contents ii

Supported Commands ............................................... 5-1

Supported Exception Codes ...................................... 5-2

Modbus/TCP Addressing ........................................... 5-3

I/O Data Content ........................................................ 5-4

I/O Data Format ......................................................... 5-5

J1939 Interface......................................................... 6-1

Address Management ................................................ 6-1

Communications Methods.......................................... 6-2

Message Transmission .............................................. 6-3

Receiving Messages .................................................. 6-5

Transport Protocol for Large Messages ..................... 6-7

J1939 Diagnostic Messages ...................................... 6-8

Bus-Off Reset Option ............................................... 6-10

Example Application ............................................... 7-1

Scenario #1 - EtherNet/IP .......................................... 7-1

Ethernet Network Configuration ................................. 7-2

J1939 Network Configuration..................................... 7-2

J1939 I/O Configuration ............................................. 7-3

Scenario #2 - Modbus/TCP ........................................ 7-6

Ethernet Network Configuration ................................. 7-7

J1939 Network Configuration..................................... 7-7

J1939 I/O Configuration ............................................. 7-8

Status and Diagnostics............................................. 8-1

Anybus-X LEDs.......................................................... 8-1

J1939 Status Codes................................................... 8-4

Diagnostic Web Pages............................................... 8-5

Status Assembly ........................................................ 8-5

Specifications............................................................ 9-1

Environmental Specifications ..................................... 9-1

EMC Directive Compliance ........................................ 9-1

Electrical Specifications.............................................. 9-1

Mechanical Specifications .......................................... 9-2

I/O Data Sizes ............................................................ 9-2

J1939 Specifications .................................................. 9-3

Table of Contents iii

Connectors.............................................................. 10-1

Power ....................................................................... 10-1

J1939 ....................................................................... 10-2

Ethernet RJ45 .......................................................... 10-3

Configuration RS-232 9 Pin D-Subminiature............ 10-4

Warranty ................................................................ 11-1

Support ................................................................... 12-1

Technical Product Assistance .................................. 12-1

Contact Information .................................................. 12-1

Preface iv

Preface

About This Manual

This manual discusses the use of the Anybus-X Ethernet to J1939 Gateway. It

describes how to install, configure, and operate the module.

Important User Information

The data and illustrations found in this document are not binding. We reserve the

right to modify our products in line with our policy of product development. The

information in this document is subject to change and should not be considered as

a commitment by HMS Industrial Networks. HMS Industrial Networks assumes

no responsibility for errors that may appear in this document

There are many applications of the Anybus-X module. Those responsible for the

use of this device must satisfy themselves that all necessary steps have been taken

to verify an application meets all performance and safety requirements including

any applicable laws, regulations, codes, and standards.

The illustrations and samples in this guide are intended solely for the purpose of

example. HMS Industrial Networks does not assume responsibility or liability for

actual use based upon the examples shown in this publication.

Modbus/TCP is a trademark of Schneider Automation.

EtherNet/IP is a trademark of ODVA.

Microsoft, MS-DOS, and Windows are trademarks of Microsoft Corporation.

Preface v

Related Documentation

Document Revision

Document Name Author Web Page

EtherNet/IP Specification ODVA www.odva.org

Common Industrial Protocol (CIP) Specification ODVA www.odva.org

Modbus Application Protocol Specification Modbus-IDA www.modbus.org

Modbus Messaging on TCP/IP Implementation

Guide

Modbus-IDA www.modbus.org

J1939 Recommended Practice SAE www.sae.org

Table 1-1 Related Documentation

Date Revision Change Description

7/15/2005 1.00 Initial Release

Table 1-2 Document Revision Log

Chapter 1 Anybus-X Module Description 1-1

Anybus-X Module Description

Overview

The Anybus-X Ethernet to J1939 Gateway allows you to monitor and control data

on a J1939 heavy duty vehicle network from an Ethernet device. Data from J1939

messages are mapped to I/O table locations, making them accessible to the Ether-

net network. The EtherNet/IP and Modbus/TCP protocols are supported. The

Anybus-X acts as an EtherNet/IP Adapter, allowing J1939 data to be transferred

to an EtherNet/IP Scanner device using I/O or explicit messages. The module

acts as a Modbus/TCP server, allowing J1939 data to be addressed as Modbus reg-

isters by a Modbus/TCP client device.

Examples of applications of the Ethernet to J1939 Gateway:

• An interface used on a diesel generator package to access engine parame-

ters from a Programmable Logic Controller (PLC).

• An on-vehicle gateway used to interface the J1939 vehicle network to an

on board industrial automation based control system.

Anybus-X Module Description 1-2

Theory of Operation

The Anybus-X provides centralized data storage, the “PassageWayTM”, for data

that is shared between the J1939 and Ethernet networks. Data is placed into the

PassageWay by one network interface, allowing the data to be read through the

other network interface.

The Anybus-X appears as a single device on either network using standard proto-

col mechanisms. No special, or extended, protocol features are required of the

devices on either network to read and write the data flowing through the Passage-

Way; all cross-network activity is transparent to the devices on either network.

Figure 1-1 Anybus-X PassageWay Operation

Ethernet Network

J1939 Network

PassageWay

Input

Table

Output

Table

Receive PGNs

Send PGNs

Read Inputs

Write Outputs

Anybus-X Module Description 1-3

J1939 Features

• Transmission and reception of all types of fixed-length J1939 messages,

including PDU1, PDU2, broadcast and destination specific.

• Monitoring of DM1 (active diagnostics) and DM2 (previously active

diagnostics) messages.

• Complete network address management including address claim, protec-

tion, and yield on higher priority conflict.

• Network address can be self-configurable over a range of addresses.

• J1939 Transport Protocol for transmission and reception of large mes-

sages (9 - 1785 bytes). Both connection based (RTS/CTS) and broadcast

(BAM) are supported.

• Configurable CAN bus-off reset option will reset the network interface

and attempt to return to online when a CAN bus-off condition is detected.

Ethernet Features

• Supports the EtherNet/IP protocol, Adapter Class with I/O Server, and

Message Server.

• Supports the Modbus/TCP protocol with up to 8 simultaneous connec-

tions. Conforms to the Modbus/TCP specification 1.0.

• IP address configuration may be done using DHCP/Bootp, web page, or

the Anybus-X Configuration Tool.

Anybus-X Module Description 1-4

System Requirements

The following hardware and software components are needed to use the Anybus-

X Ethernet to J1939 Gateway.

Required Hardware

• Anybus-X module.

• J1939 network connection.

• Ethernet cabling and power.

• PC or other controller with access to the Ethernet network.

• 24 VDC power connection

• PC to execute Anybus-X Configuration Tool (BWConfig).

• RS-232 null-modem cable to connect PC running BWConfig to the Any-

bus-X.

Optional Hardware

• DIN rail to mount the Anybus-X.

Required Software

• Anybus-X Configuration Tool software (BWConfig) to configure the

Anybus-X.

• BWConfig requires that the PC be running Microsoft Windows 95, 98,

NT, 2000, or XP.

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