Hirschmann MAR1042 User manual

Installation MACH 1040

Release

10/2015

Technical Support

https://hirschmann-support.belden.eu.com

User Manual

Installation

Industrial Ethernet Ruggedized Switch

MACH 1040 Family Full Gigabit

Aufkleber MAC-Adresse

V.24USB

FAULT

Sb R1

MAR1040

Aufkleber MAC-Adresse

V.24USB

FAULT

Sb R1

MAR1040

Aufkleber MAC-Adresse

V.24USB

FAULT

Sb R1

MAR1142

Aufkleber MAC-Adresse

V.24USB

FAULT

Sb R1

MAR1140

MAR1040

MAR1042

MAR1140

MAR1142

MAR1140, MAR1142

FAULT

RM Stand by

R1 R2

16 ETHERNET Service Port

Relay

The naming of copyrighted trademarks in this manual, even when not specially indicated, should

not be taken to mean that these names may be considered as free in the sense of the trademark

and tradename protection law and hence that they may be freely used by anyone.

translation, conversion into any electronic medium or machine scannable form is not permitted,

either in whole or in part. An exception is the preparation of a backup copy of the software for

your own use. For devices with embedded software, the end-user license agreement on the

enclosed CD/DVD applies.

The performance features described here are binding only if they have been expressly agreed

when the contract was made. This document was produced by Hirschmann Automation and

Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right

to change the contents of this document without prior notice. Hirschmann can give no guarantee

in respect of the correctness or accuracy of the information in this document.

Hirschmann can accept no responsibility for damages, resulting from the use of the network

components or the associated operating software. In addition, we refer to the conditions of use

specified in the license contract.

You can get the latest version of this manual on the Internet at the Hirschmann product site

(www.hirschmann.com).

Hirschmann Automation and Control GmbH

Stuttgarter Str. 45-51

72654 Neckartenzlingen

Germany

Tel.: +49 1805 141538

MACH 1040 039 724-002-04-1015

Installation MACH 1040

Release

10/2015 3

Contents

Safety instructions 5

About this Manual 13

Legend 13

1 Description 14

1.1 General device description 14

1.2 Combination options 15

1.3 Description of the device variants 16

1.3.1 MAR1040-... with 16 Gigabit ports 17

1.3.2 MAR1042-... with 16 Gigabit ports and PoE 18

1.3.3 MAR1040-... with 16 Gigabit ports, ports on back 19

1.3.4 MAR1142-... with 16 Gigabit ports, ports on back and

PoE 20

1.3.5 Support of PoE 21

1.4 Gigabit combo port 22

1.4.1 10/100/1000 Mbit/s twisted pair port 22

1.4.2 100/1000 Mbit/s F/O port 23

1.4.3 Pin assignments 23

1.5 Display elements 24

1.5.1 Device state 25

1.5.2 Port state 27

1.6 Management interfaces 28

1.6.1 V.24 interface (external management) 28

1.6.2 USB interface 28

1.7 Signal contact 30

2 Installation 31

2.1 Checking the package contents 31

2.2 Installing an SFP transceiver (optional) 31

2.3 Connecting the power unit connections

for supply voltage and signal contact 32

2.3.1 Connecting the supply voltage 33

2.3.2 Connecting the signal contact 35

2.4 Installing and grounding the device 35

2.4.1 Mounting in a switch cabinet 35

2.4.2 Vertical mounting on the wall 37

2.4.3 Grounding the device 37

4Installation MACH 1040

Release

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2.5 Operating the device 38

2.6 Connecting data cables 38

2.6.1 Twisted Pair ports 38

2.6.2 Optical fiber ports 38

3 Making basic settings 39

4 Monitoring the ambient air temperature 40

5 Maintenance and service 41

6Disassembly 42

6.1 Removing the device 42

6.2 Removing an SFP transceiver (optional) 42

7 Technical data 43

A Further Support 54

Installation MACH 1040

Release

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Safety instructions

General safety instructions

You operate this device with electricity. Improper usage of the device

entails the risk of physical injury or significant property damage. The

proper and safe operation of this device depends on proper handling

during transportation, proper storage and installation, and careful

operation and maintenance procedures.

Before connecting any cable, read this document, and the safety

instructions and warnings.

Operate the device with undamaged components exclusively.

The device is free of any service components. In case of a damaged

or malfunctioning the device, turn off the supply voltage and return the

device to Hirschmann for inspection.

Intended usage

Use the product only for the application cases described in the

Hirschmann product information, including this manual.

Operate the product only according to the technical specifications.

See “Technical data” on page 43.

Connect to the product only components suitable for the requirements

of the specific application case.

Installation site requirements

Install this device solely in a switch cabinet or in an operating site with

restricted access, to which maintenance staff have exclusive access.

Mount the device horizontally in a cabinet or vertically on a flat surface.

Operating the device as a table unit is inadmissible.

See “General technical data” on page 43.

Install the device in a fire protected shell if you are mounting it

vertically.

WARNING

UNCONTROLLED MACHINE ACTIONS

To avoid uncontrolled machine actions caused by data loss, configure all

the data transmission devices individually.

Before you start any machine which is controlled via data transmission, be

sure to complete the configuration of all data transmission devices.

Failure to follow these instructions can result in death, serious injury,

or equipment damage.

6Installation MACH 1040

Release

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If you are operating the device in a 19" switch cabinet: install

sliding/mounting rails for supporting the weight of the device.

When you are selecting the installation location, make sure you

observe the climatic threshold values specified in the technical data.

Use the device in an environment with a maximum pollution degree

that complies with the specifications in the technical data.

Device casing

Only technicians authorized by the manufacturer are permitted to open

the casing.

Make sure there is at least 3.94 inches (10 cm) of space in front of the

ventilation slits of the housing.

See “General technical data” on page 43.

Never insert pointed objects (narrow screwdrivers, wires, etc.) into the

device or into the connection terminals for electric conductors. Do not

touch the connection terminals.

Do not touch the housing during operation or shortly after switching off

the device. Hot surfaces can cause injury.

Operating the device in the maximum surrounding air temperature and

stacking devices: When installing the device, make sure there is at

least one free rack space (approx. 5 cm) above the device, because

heat is discharged via the housing of the device.

Qualification requirements for personnel

Only allow qualified personnel to work on the device.

Qualified personnel have the following characteristics:

Qualified personnel are properly trained. Training as well as practical

knowledge and experience make up their qualifications. This is the

prerequisite for grounding and labeling circuits, devices, and systems

in accordance with current standards in safety technology.

Qualified personnel are aware of the dangers that exist in their work.

Qualified personnel are familiar with appropriate measures against

these hazards in order to reduce the risk for themselves and others.

Qualified personnel receive training on a regular basis.

National and international safety regulations

Verify that the electrical installation meets local or nationally applicable

safety regulations.

Installation MACH 1040

Release

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Grounding the device

The device is grounded via the separate grounding screw on the back of

the device.

Use a wire diameter for the ground conductor that is no smaller than

the diameter of the supply voltage connection, however of at least 1.0

mm² (AWG16).

Ground the device before connecting any other cables.

Disconnect the grounding only after disconnecting all other cables.

Shielded ground

The shielded ground wire of the twisted pairs cables is connected to the

front panel as a conductor.

Beware of possible short circuits when connecting a cable section with

conductive shield braiding.

Supply voltage

The supply voltage is electrically isolated from the housing.

Connect only a supply voltage that corresponds to the type plate of your

device.

Every time you connect the electrical conductors, make sure that the

following requirements are met:

The power supply conforms to overvoltage category I or II.

The power supply has an easily accessible disconnecting device

(e.g., a switch or a plug). This disconnecting device is clearly

identified. So in the case of an emergency, it is clear which

disconnecting device belongs to which power supply cable.

The electrical wires are voltage-free.

The ground screw on the back of the device is connected to the

protective conductor.

There is a fuse in the outer conductor (AC) or the positive

conductor (DC) of the voltage supply.

Regarding the properties of this fuse: See “General technical data”

on page 43.

Supply with DC voltage: the fuse is suitable for a DC voltage.

If the neutral conductor (AC) or the negative conductor (DC) is not

grounded: there is a fuse in each of the two wires.

The wire diameter of the power supply cable is at least 1 mm²

(North America: AWG16) on the supply voltage input.

The cross-section of the protective conductor is the same size as

or bigger than the cross-section of the power supply cables.

8Installation MACH 1040

Release

10/2015

The cables used are permitted for the temperature range of the

application case.

Relevant for North America:

The power supply lines are made up of copper wire.

Start connecting the electrical wires only if all the above safety

requirements are fulfilled.

Verify that the electrical installation meets locally or nationally

applicable safety regulations.

Use undamaged parts.

Internal fuses are triggered only in the case of a detected error in the

device. In case of damage or malfunction of the device, turn off the

supply voltage and return the device to the plant for inspection.

Only switch on the device when the housing is closed.

First connect the ground screw on the back of the device with the

protective conductor before you set up the other connections. When

removing the connections, you remove the protective conductor last.

For supply voltage connections with protective conductor connection:

First connect the protective conductor before connecting the wires for

the supply voltage.

If your device comprises a 2nd supply voltage connection of this type:

First connect the protective conductor before connecting the wires for

the supply voltages.

Installation MACH 1040

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Use in Hazardous Locations

Relevant for use in Hazardous Locations (Class 1, Division 2)::

This equipment is suitable for use in Class 1, Division 2, Groups A, B, C

and D or Non-Hazardous (unclassified) locations only.

When used in Class 1 Division 2 Hazardous Locations, the following

applies:

CLASS I; DIV. 2

GROUPS A; B; C; D

TEMPERATURE CODE T4

AMBIENT -30 °C ... +70 °C

List of Standards: ISA 12.12.01:2007, CSA C22.2 No. 213-

M1987

This equipment must be installed in a tool-locked enclosure when the

USB port will be used.

Warning: Do not remove or replace while circuit is live unless

the area is known to be free of ignitable concentrations or

flammable substances.

Avertissement - Risque d'explosion - Ne pas débrancher tant que le

circuit est sous tension à moins que l'emplacement soit connu pour ne

contenir aucune concentration de gaz inflammable.

Avertissement - Risque d'explosion - La substitution de tout composant

peut rendre ce matériel incompatible pour une utilisation en classe I,

division 2.

10 Installation MACH 1040

Release

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For use in Hazardous Locations according ISA12.12.01-2007 Class I Div. 2 Groups A, B, C, D

Control Drawing MACH1040-Family

Hazardous Location

ACA21-USB

Auto

Configuration

Adapter

For maintenance

only – See

Installation

Instructions

V.24 Interface

(External

management)

Data

communication

Ethernet Ports

Power Supply 1

L: 24VDC to 48VDC

M: 100VAC to

240VAC 50/60Hz

Power Supply 2

9: Not present

L: 24VDC to 48VDC

M: 100VAC to

240VAC 50/60Hz

Signal Contacts

(On: O.K.

Open: fault)

Associated

Apparatus:

Equipment with

nonincendive

field wiring

parameters

Ordinary Location - Non-Hazardous Area

The Use in Hazardous Locations is only allowed for MACH1040-Family model No´s which are individually labelled “FOR

USE IN CLASS I, DIVISION 2 HAZARDOUS LOCATIONS”

Notes:

The nonincendive field wiring circuit concept allows interconnection of nonincendive field wiring apparatus and associated

nonincendive field wiring apparatus using any of the wiring methods permitted for unclassified locations when certain

parametric conditions are met.

Capacity: CaCi+ CCable

Inductivity: LaLi+ LCable

The maximum cable length has to be determined as follows:

(a) max. Cable Length < (La -L

i) / Cable L and (b) max. Cable Length < (Ca -C

i) / Cable C

The lower value of (a) and (b) is to apply.

Cable L: inductance per unit length of used cable.

Cable C: capacitance per unit length of used cable.

Other C-parameters and L-parameters are according to ANSI / ISA 12.12.01 2007 section 7.

Where cable capacitance and inductance values are unavailable, use the following default values: 60pF/foot (200pF/m),

0.2uH/foot (0,7uH/m)

Nonincendive field wiring circuits must be wired in accordance with the National Electrical Code (NEC), NFPA 70 , article

501.

Vmax Imax Ci Li

The Relay Terminals are dependent upon the following Entity

Parameters: 30V 90mA 50pF 2µH

The MACH1040-Family is an open type which must be installed within an enclosure appropriate for

environmental protection.

WARNING - Explosion Hazard – Do not disconnect Equipment while the circuit is live or unless the area

is known to be free of ignitable concentrations.

WARNING – Explosion Hazard – Substitution of any component may impair suitability for Class I,

Division 2.

Do not open when energized.

CONTROL DRAWING for Full Gigabit Ethernet Switch

MACH1040 Family

according to ANSI / ISA-12.12.01 – 2007

Rev.: 2 Date: 2011-03-18 Document No.: 000154226DNR Page 1 of 1

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