Hinkley CHISEL 60 User manual
CEILING FAN INSTRUCTION MANUAL
DC
DC MOTOR DAMP
INDOOR/OUTDOOR FAN
60"CHISEL™
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This manual contains complete instructions for the
installation and operation of this fan. It has been
designed to make the installation process as easy as
possible. If you are unfamiliar or uncomfortable with
wiring, please contact a qualified electrician. If you
need additional assistance or have any questions,
please reach out to us.
For warranty information, visit hinkley.com.
> SERVICE@HINKLEY.COM
> 800.HINKLEY
> LET’S SEE THAT HINKLEY STYLE @HINKLEY
#HINKLEYSTYLE
WARNING:
Read and follow these instructions carefully and be mindful of all warnings shown throughout.
©2019 Hinkley Lighting, Inc. | hinkley.com | 01
TABLE OF CONTENTS
02 GENERAL INSTALLATION & OPERATING
INSTRUCTIONS
03 IMPORTANT SAFETY PRECAUTIONS
03 TOOLS & MATERIALS REQUIRED
04 UNPACKING YOUR FAN
05 PREPARATION
05 INSTALLING THE HANGING BRACKET
06 HANGING THE FAN
08 ELECTRICAL CONNECTIONS
09 FINISHING THE INSTALLATION
10 BLADE ATTACHMENT
11
12
INSTALLING THE WALL CONTROL
14
OPERATION
14
CARE AND CLEANING
15
TROUBLESHOOTING
15
ENERGY GUIDE
15
SPECIFICATIONS
SMART BY BOND
NOTE: Limit one fan per power circuit.
GENERAL INSTALLATION &OPERATION INSTRUCTIONS
1
2
3
4
5
6
7
8
9
10
02 | hinkley.com
To ensure the success of the installation, be sure to read the instructions and review the diagrams thoroughly before beginning.
To avoid possible electric shock, be sure electricity is turned o° at the main power box before wiring. All electrical connecti ons must be made in
accordance with local codes, ordinances and/or the National Electric Code. If you are unfamiliar with the methods of installing electrical wiring
and products, secure the services of a qualiÿed and licensed electrician as well as someone who can check the strength of the supportive ceiling
members and make the proper installation(s) and connections.
WARNING: To reduce the risk of ÿre, electric shock, or other personal injury, mount fan only on an outlet box or supporting system marked
acceptable for fan support of 35 lbs (15.9 kg) or less and use mounting screws provided with the outlet box. Most outlet boxes commonly used
for the support of lighting ÿxtures are not acceptable for fan support and may need to be replaced. Consult a qualiÿed electrician if in doubt.
Make sure that your installation site will not allow rotating fan blades to come in contact with any object. Blades should be at least 7 feet from
˝oor.
Blades should be attached after motor housing is hung and in place. Fan motor housing should be kept in the carton until ready to be installed
to protect its ÿnish. If you are installing more than one ceiling fan, make sure that you do not mix fan blade sets, as each blade is part of a
weighted set.
After making electrical connections, spliced conductors should be turned upward and pushed carefully up into outlet box. The wires should be
spread apart with the common conductor and the grounding conductor on one side of the outlet box, and the "HOT" wires on the other side.
Electrical diagrams are for reference only. Light kits that are not packed with the fan must be UL listed and should be installed per the light kit's
installation instructions.
After fan is completely installed, check to make sure that all connections are secure to prevent fan from falling and/or causing damage or injury.
The fan can be made to work immediately after installation - the bearings are adequately charged with grease so that, under normal conditions,
further lubrication should not be necessary for the life of the fan.
To operate the reverse function on this fan, press the reverse button while the fan is running.
NOTE: Limit one fan per power circuit.
IMPORTANT SAFETY PRECAUTIONS
TOOLS &MATERIALSREQUIRED
WARNINGS:
•PHILLIPS SCREWDRIVER
• FLAT SCREWDRIVER
•WRENCH OR PLIERS
•WIRE CUTTER
• STEPLADDER
•WIRING SUPPLIES AS REQUIRED BY
ELECTRICAL CODE
©2019 Hinkley Lighting, Inc. | hinkley.com | 03
• Disconnect power by removing fuse or turning o° circuit breaker before installing the fan and/or optional lighting.
• Support directly from building structure.
• To reduce the risk of ÿre, electric shock or personal injury, mount to outlet box marked "acceptable for fan support" and use mounting
screws provided with the outlet box. Most outlet boxes commonly used for the support of lighting ÿxtures are not acceptable for fan
support and may need to be replaced. Consult a qualiÿed electrician if in doubt.
• Do not use an incandescent light dimmer. Do not use this fan with any transformer type fan speed control device.
• To reduce the risk of personal injury, do not bend the blade arms when installing them, balancing the blades or cleaning the fan.
Do not insert any object(s) between rotating fan blades.
NOTE:
The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible conditions and situations
that may occur. It must be understood that common sense, caution and carefulness are factors which cannot be built into this product. These
factors must be supplied by the person(s) installing, caring for and operating the unit.
OFF ON
I
II
III IV
V
VI
UNPACKING YOUR FAN
UNPACK YOUR FAN AND CHECK THE CONTENTS.
04 | hinkley.com
PACKAGE CONTENT
1Blade Set of 3
2Hanging Bracket
3Ceiling Canopy and Trim Ring
4
5
7
6
8
9
1
6
9
2
5
3
7
8
• Do not discard the carton. If warranty replacement or repair is ever necessary, the fan should be returned in original packing.
Remove all parts and hardware. Do not lay motor housing on its side, or the decorative housing may shift, be bent or damaged.
• Examine all parts. You should have the following:
NOTE: Design of parts shown above may look slightly di°erent for
your speciÿc model of fan.
4
Downrod Asm.
Yoke Cover
Receiver /Controller
Wall Control w/12v Battery
Wall Control With: Face Plate,
2 Sets of Mounting Screws,
and Machine Screws
Hardware Bag
Fan Housing with Motor
*Remove rubber shipping
supports around motor, if
applicable. Save the screws.
Blade to Motor Screws and
Lock Washers and Flat Washers.
Safety cable hardware
(wood screw, ˝at washer)
Bracket Mounting Hardware
(wood screws, screws, lock
washers, star washers, ˝at washers )
5 Wire Nuts
Balance Kit
BL903760FMB (Walnut)
CA903744FMB
CA903744FMW
CA903744FGT
YC903744FMW
YC903744FGT
DR94016FMB
DR94016FMW
DR94016FGT
980013FAS
CN903760
MH903744FMB
MH903744FMW
MH903744FGT
BL903760FMW
(Weathered Wood)
BL903760FGT(Driftwood)
PREPARATION
INSTALLING THEHANGINGBRACKET
PREPARATION:
Parts identification on assembled fan.
©2019 Hinkley Lighting, Inc. | hinkley.com | 05
Ceiling Fan
Outlet Box
Hanger
Bracket
Outlet Box
Screw
Flat Washer
Spring Washer
Fig. 1
Verify you have all parts before beginning the
installation. Check foam insert closely for missing
parts. Remove motor from packing. To avoid
damage to ÿnish, assemble motor on soft padded
surface or use the original foam inset in motor
box.
DO NOT LAY MOTOR HOUSING ON ITS SIDE AS
THIS COULD RESULT IN SHIFTING OF
MOTOR IN DECORATIVE ENCLOSURE.
CAUTION: To avoid possible electrical shock, be sure electricity is turned o° at the main
power box before wiring. All wiring must be in accordance with National and Local
Electrical Codes and the ceiling fan must be grounded as a precaution against possible
electric shock.
Blade
Yoke Cover
Downrod
Canopy
Motor Housing
1
2
3
4
Locate ceiling joist where fan is to be mounted, being sure location agrees with
the requirements in the minimum clearance section of this guide. Wood joists
must be sound and of adequate size to support 35 pounds (See page 2, items 3
and 4).
If not already present, mount a UL listed outlet box marked "suitable for fan
support" following the instructions provided with the outlet box. The outlet box
must be able to support a minimum of 35 pounds.
Remove canopy from hanger bracket. Remove twist-lock trim ring by rotaing
counter-clockwise. Remove canopy screw that does not have
key slot in canopy. Loosen screw with key slot and remove canopy.
Attach hanging bracket to outlet box using screws provided with the outlet box.
HANGING THE FAN
1
2
3
4
5
06 | hinkley.com
Fig. 1
Fig. 2
Downrod
Cross pin
Hanger
ball Set screw
Downrod
Mounting Collar
Downrod Pin
Security Screws
Cotter Pin
Top of
Fan Body
Remove ball from downrod by loosening set screw in the side of the
ball. Slide ball down and remove ball pin; remove ball. (Fig. 1)
Carefully support fan body (motor) in its styrofoam packing with the
mounting collar (where the wires come out) facing upward.
Loosen the two security set screws and remove the downrod pin
and retaining clip from the coupling on top of the motor assembly.
(Fig. 2)
Carefully feed the electrical lead wires and safety cable from the fan
through the downrod. Thread downrod into coupler until holes
align. Insert downrod pin through holes in mounting collar and
downrod; clip cotter pin through small hole in end of downrod pin
to hold downrod in place.
Tighten security set screws against downrod using a large ˝at blade
screwdriver to ensure a tight ÿt against downrod. Tighten nuts
against mounting collar.
07
©2019 Hinkley Lighting, Inc. |hinkley.com
Fig. 3
Ground Wire
Top of
Fan Body
Yoke Cover
Downrod
Canopy
Hanger ball
Set screw
Cross Pin
REMEMBER to turn o° the power before you begin.
To properly install your ceiling fan, follow the steps below.
Slip the yoke cover, trim ring and canopy onto the downrod. (Fig. 3)
Slide the hanger ball onto the downrod, insert the cross pin through the
downrod and tighten. Tighten the set screw.
Feed wires through holes in rubber ball moisture cap and slide cap down
over top of ball. (Fig. 3)
Lift ball/downrod/fan into hanger bracket opening.
NOTE: The tab opposite hanger bracket opening should ÿt in slot on ball.
(Fig. 4)
6
7
8
9
NOTE:
6 feet of lead wire is supplied on the fan for use with
longer downrods.
Trim Ring
Fig. 4
Attach the wood screw and the flat washer to the ceiling joist as
shown (do not fully tighten). Slide the cable clamp onto the
safety cable from the fan. Loop the safety cable around the
wood screw that was just attached to ceiling joist. Feed the end
of the cable into the clamp and pull as much cable through as
possible. Firmly tighten screw in the clamp. Cut o° excess cable.
INSTALLATION OF SAFETY CABLE SUPPORT
Safety Cable Clamp
Safety Cable
Wood Ceiling Joist
Safety Cable Loop
Wood Screw
And Washer
ELECTRICAL CONNECTIONS
08 hinkley.com
REMEMBER -Turn o° the power! NOTE - Control must be installed within 30 feet of fan.
Use the wire nuts supplied with your fan when making connections. Secure the connectors with electrical tape and make sure there are no loose connections or wire
strands.
Insert the receiver into the ceiling mounting bracket with the ˝at side of the
receiver facing the ceiling. (Fig. 1) For best performance, make sure the Black
Antenna, on the end of the receiver, remains extended and not tangled with
any of the electrical wires.
Make wire connections from the fan to the receiver unit. For this
step use the bundle of 5 wires on the receiver. (Fig. 2)
Connect the YELLOW fan wire to the YELLOW receiver wire.
Connect the GRAY fan wire to the GRAY receiver wire.
Connect the RED fan neutral wire to the RED receiver neutral wire.
Connect the WHITE fan neutral wire to the WHITE receiver neutral wire.
Connect the BLUE fan neutral wire to the BLUE receiver neutral wire.
Connect the wiring from the ceiling to the receiver unit. (Use the 2 wire
bundle on the receiver.) Secure with supplied wire nuts.
Connect the BLACK building supply wire to the BLACK receiver wire.
Connect the WHITE receiver neutral wire to the WHITE building neutral
wire.
Connect the COPPER building ground wire to the YELLOW/GREEN fan
ground wire. Also connect the two GREEN wires (from fan) to building
ground wire.
|
Fig. 2
Fig. 1
Receiver
Hanger
bracket
Receiver
Fan
Outlet box
Ceiling
WH (AC IN)
GRN
GRN
GROUND
GRN (downrod)
GRN (hanger bracket)
WH
BLK
BLK (AC IN)
YELLOW/GRN
ORANGE(to motor)
GRAY (to motor)
YELLOW (to motor)
ORANGE (motor)
GRAY (motor)
YELLOW (motor)
1
2
3
NOTE: One fan per power circuit.
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