HERO XTREME User manual
PREFACE
Thank you for selecting a Hero MotoCorp XTREME. We wish you many miles of continued
riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets
which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XTREME. Please take time to read it carefully. As with any fine machine,
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Let us make this world a safer, healthier and more environment friendly place.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
NOTE
Pg. No.Pg. No.
CONTENTS
Pg. No.
PARKING/TOOL KIT/FIRST AID KIT 28
RIDING/BRAKING 27
SAFE RIDING TIPS 4
MOTORCYCLE IDENTIFICATION 1
PRODUCT SPECIFICATION 2
ACCESSORIES & MODIFICATIONS 5
TIPS FOR HEALTHY ENVIRONMENT 6
MOTORCYCLE VIEWS 7
PARTS FUNCTION 10
îInstruments & indicators 10
îIgnition switch 11
îLED panel/Digital clock 12
îOdometer/Tripmeter/Service reminder indicator 13
îRight handlebar controls 14
îLeft handlebar controls 13
îSteering lock 15
îSide stand indicator/Side stand switch 15
îMobile charging socket 16
ANTI-THEFT TIPS 5
îImmobilizer 17
îFuel tank 19
ENGINE OIL TOP UP PROCESS 21
ENGINE OIL REPLACEMENT 22
TYRES 22
STARTING THE ENGINE 26
PRE-RIDE INSPECTION 25
AIR CLEANER DRAIN TUBE/ENGINE OIL 21
îSeat lock 20
îFuel valve 18
îStop lamp switch 48
îDrive chain slider 41
HERO GENUINE PARTS
îBattery 45
îAir cleaner 33
îFuse replacement 47
îBrake wear indicators 44
îMaintenance schedule 30
îThrottle operation 35
îCarburetor/Clutch 37
MAINTENANCE 29
îOil screen filter & Centrifugal filter 32
îValve clearance 35
îRear brake 43
îHeadlamp adjustment/Suspension 48
îFront wheel removal 49
WASHING THE MOTORCYCLE 52
îRear wheel removal 50
îImportance of maintenance 29
AIR SUCTION VALVE 52
BASIC TROUBLE SHOOTING 53
SAFETY PRECAUTIONS 29
îSpark plug 32
îDrive chain 38
îFront brake 42
ROAD SIGNS 55
WARRANTY DETAILS
CATALYTIC CONVERTER 52
ZONAL/REGIONAL/AREA OFFICES
VIN and Engine No. may be required:
1. During registration of the motorcycle.
2. For dealing with Legal & Insurance Departments.
Location: Stamped on the right side of the
steering head tube.
VIN: MBLXXXXAAYZXYYYYY
Location: Stamped on the lower side of the
left Crankcase.
MOTORCYCLE IDENTIFICATION
Engine No.: XXXXEEYZXYYYYY
Model: XTREME
VIN Engine
Variants
XXXXEE Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
MBL XXXXAA Y Z X YYYYY
Manufacturer
code Vehicle
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
Cast wheel/Electric start/Front Disc/Rear Drum AA
AB EE
EE
Vehicle Identification Number (VIN) Engine No.
Cast wheel/Kick start/Front Disc/Rear Disc
1
MBLXXXXAAYZXYYYYY
XXXXEEY
ZXYYYYY
SPECIFICATIONSITEM
Overall length
Overall width
Overall height
Wheelbase
2060 mm
765 mm
1145 mm
1325 mm
PRODUCT SPECIFICATION
Dimensions
Ground clearance 145 mm
Kerb weight 145 kg (Front Disc/Rear Drum/Kick/Self)
146 kg (Front Disc/Rear Disc/Kick/Self)
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance
Idle speed
Front Suspension
Rear Suspension
1.2 litres at disassembly and 1 litre at draining
12.3 litres (Minimum)
1.5 litres (Usable reserve)
175 ml
10.6 kW (14.4 Ps) @ 8500 r/min
12.80 N-m @ 6500 r/min
57.3x.57.8 mm
9.1:1
149.2 cc
NGK-CPR 8 EA9, BOCHE UR4DC
0.8-0.9 mm
0.08 mm
0.12 mm
1400±100 r/min
Telescopic Hydraulic Type
Rectangular Swing Arm with 5 Step Adjustable
Gas Reservoir Suspension
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug
Hydraulic brake fluid Castrol Q Stop-DoT 4/DoT 3
Weight
2
Saddle height 795 mm
PRODUCT SPECIFICATION SPECIFICATIONSITEM
*MF stands for Maintenance Free
**MFR stands for Multi-Focal Reflector
Fuse 2A, 10A, 15A, 20A
Brakes Dia. 240 mm
Dia. 130 mm/220 mm (Optional)
Front (Disc type)
Rear (Drum/Disc type)
12V-1.3W/1.96W (LED)
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
Alternator
Starting system
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal/Hi Beam indicator
Position lamp
3.3500 (67/20)
3.0714 (43/14)
3.0769 (40/13)
1.7895 (34/19)
1.3043 (30/23)
1.0909 (24/22)
12V-4Ah, *MF Battery
125W
Kick/Electric Start
Transmission
Electricals
nd
2
12V-35/35W Halogen Bulb-**MFR
12V-5Wx3
LED
12V-1.2W
LED
12V-10Wx4-**MFR (Amber bulb with clear lens)
Tyre size 80/100x18-47P (Tubeless tyre)
110/90x18-61P (Tubeless tyre)
Front
Rear
th
50.9375 (30/32)
3
Caster angle 26°
Trail length 96 mm
Gear box 5 Speed constant mesh
Licence plate lamp 12V-5W
Immobilizer malfunction indicator LED
Side stand indicator
Service reminder indicator 12V-1.2W
LED
îRide defensively and at a steady speed
(between 40-50 km/hr).
îWhile riding, sit in a comfortable position
with your legs close to fuel tank.
îAlways wear a helmet (ISI marked) with
chin strap securely fastened and insist on a
helmet for your pillion rider.
îAlways conduct simple pre-ride inspection
(page 25).
îDuring night time, dip headlamps of your
motorcycle for oncoming traffic, or when
following another vehicle.
îFor stopping motorcycle, use both brakes
simultaneously, keeping throttle in the close
position.
îTake care of loose/hanging clothes while
solo/pillion riding.
îRespect road signs and obey traffic rules for
your own safety and that of others on the
road (page 55 & 56).
îGive way to others on the road and signal
before you make a turn.
îTo make yourself more visible, wear bright
reflective clothing that fits well.
îGet your motorcycle serviced regularly by
the Authorised Hero MotoCorp workshop.
îNever touch any part of the hot exhaust
system like muffler.
îDo not cross the continuous white/
yellow line in the center of the road, while
overtaking.
îDo not attach large or heavy items to the
handlebars, front forks, or fenders.
îNever use cell phone while riding the
motorcycle.
îDo not litter the road.
îNever take your hands off the steering
handle while riding.
îAvoid sudden acceleration, braking and
turning of your motorcycle.
îNever ride under the influence of alcohol or
drugs.
îConcentrate on the road and avoid talking
to the pillion rider or others on the road.
îNever shift gears without disengaging the
clutch and closing the throttle.
SAFE RIDING TIPS
Do's: Don't:
4
îMake sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or
steering travel, affect your riding position or
interfere with operating any controls.
îBe sure electrical equipment does not exceed
the motorcycle's electrical system capacity
(page 3). A blown fuse can cause a loss of
lights.
îDo not pull a trailer or sidecar with your
motorcycle. This motorcycle was not
designed for these attachments, and their
use can seriously impair your motorcycle's
handling.
Modifying your motorcycle or using non-
Hero MotoCorp accessories can make your
motorcycle unsafe. Before you consider
making any modifications or adding an
accessory, be sure to read the following
information.
ACCESSORIES & MODIFICATIONS We strongly advise you not to remove any
original equipment or modify your
motorcycle in any way that would change its
design or operation. Such changes could
seriously impair your motorcycle's handling,
stability and braking, making it unsafe to
ride. Removing or modifying your lamps,
mufflers, emission control system or other
equipment can also make your motorcycle
illegal.
Modifications
îImproper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
îFollow all instructions in this owner's manual
regarding accessories and modifications.
WARNING
_______________________________________________________
_______________________________________________________
_______________________________________________________
îPut your name, address and phone number
in this Owner's Manual and keep it in your
motorcycle at all times.
ADDRESS: _______________________________________
ANTI-THEFT TIPS
îAlways lock the steering and never leave the
key in the ignition switch .
îPark your motorcycle in a locked garage
whenever possible.
îUse an additional anti-theft device of good
quality.
îMany times stolen motorcycles are identified
by information in the Owner's Manuals that
are still with them.
NAME: _____________________________________________
PHONE NO : _____________________________________
Accessories
5
îFuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal points
to save fuel and reduce pollution, if the waiting period is long.
îEmission pollution: Get emission of your motorcycle checked by Authorised agencies atleast
once every 3 months or as notified by the government from time to time.
îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be tuned
regularly, which will also help reduce pollution and improve vehicle performance & fuel
efficiency.
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
îRegular servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
îGenuine spares: Always insist on Hero MotoCorp genuine parts as spurious or incompatible
spares and accessories can upset or deteriorate your motorcycle’s running condition.
îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km (with top up
every 3000 kilometres) to keep the engine fit and environment healthy.
îNoise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
SOME TIPS FOR HEALTHY ENVIRONMENT
6
(13) Service reminder indicator
(1) Turn signal switch
(2) Horn switch
(3) Headlamp dimmer switch
(4) Clutch lever
(5) Passing switch
(6) Rear view mirror
(7) Choke lever
(8) Set button
(9) Immobilizer malfunction indicator
(10) Neutral indicator
(11) Tachometer
(12) Side stand indicator
(14) Turn signal indicator
(15) High beam indicator
(16) LCD panel
(17) Mode button
(18) Front master cylinder
(19) Front brake lever
(20) Headlamp switch
(21) Throttle grip
(22) Starter switch
(23) Ignition switch with Immobilizer
(24) Leg guard
(25) Fuel tank cap
*Accessories and features shown may not be part of standard fitment.
MOTORCYCLE VIEWS
TOP VIEW
7
1
6
3
2
4
5
11 14
13
12
8910 15
7
16 17 18
19
20
21
22
23
24
25
Table of contents
Other HERO Motorcycle manuals
HERO
HERO Super Splendor User manual
HERO
HERO SPLENDOR PRO User manual
HERO
HERO GLAMOUR PROGRAMMED FI User manual
HERO
HERO DESTINI 125 PROGRAMMED FI User manual
HERO
HERO SPLENDOR+ User manual
HERO
HERO HF-DELUXE PROGRAMMED FI User manual
HERO
HERO HUNK 150R User manual
HERO
HERO Splendor iSmart 110 User manual
HERO
HERO Passion Pro User manual
HERO
HERO Achiever User manual
HERO
HERO GLAMOUR User manual
HERO
HERO Achiever User manual
HERO
HERO HF-Deluxe User manual
HERO
HERO Passion Pro User manual
HERO
HERO IGNITOR User manual
HERO
HERO XTREME 160R PROGRAMMED FI User manual
HERO
HERO Super Splendor User manual
HERO
HERO HUNK User manual
HERO
HERO HF 100 User manual
HERO
HERO Passion PRO TR User manual
