HERO MAESTRO User manual

PREFACE

This booklet is your guide to the basic operation and maintenance of your new

Hero MotoCorp MAESTRO scooter. Please take time to read it carefully. As with any

fine machine, proper care and maintenance is essential for trouble-free operation and

optimum performance.

Let us make this world a safer, healthier and more environment friendly place.

We, at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve

environment compatibility, comply with all applicable legislation including

environment legislation and strengthen the green supply chain.

Your Authorised Hero MotoCorp dealer will be glad to provide further information or

assistance and is equipped to handle your future service needs.

Thank you for selecting a Hero MotoCorp MAESTRO scooter. We wish you many

miles of continued riding pleasure in the years ahead.

Your Scooter is conforming to latest (Bharat Stage-III norms) regulation for emission,

safety & noise levels. We are also using non asbestos brake shoes and engine gaskets

which are environment friendly in nature.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION

AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE

ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR

GUARANTEED. Hero MotoCorp Limited. RESERVES THE RIGHT TO MAKE

CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR

INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO

REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING

PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Limited.

NOTE

ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT.

IT IS OUR ENDEAVOR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS

COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT

NOTICE. Hero MotoCorp MAESTRO COMPLIES WITH THE LATEST

EMISSION NORMS.

Pg. No.

CONTENTS

• BRAKES 17

ESSENTIAL INDIVIDUAL COMPONENTS 27

TIPS FOR HEALTHY ENVIRONMENT 10

• ODOMETER/TRIPMETER/FUEL GAUGE 15

• SERVICE DUE INDICATOR 16

• CENTER COMPARTMENT 33

BODY PARTS REMOVAL 33

• CENTER COMPARTMENT 31

FEATURES 29

MAJOR COMPONENTS 17

• FUEL 20

• BODY COVER 34

• PROTECTIVE APPAREL 5

• RIGHT HANDLEBAR CONTROLS 28

• STEERING LOCK 30

SCOOTER SAFETY 4

PARTS FUNCTION 14

• ACCESSORIES AND MODIFICATIONS 9

• IMPORTANT SAFETY INFORMATION 4

• IGNITION SWITCH 27

• LOAD LIMITS AND GUIDELINES 7

SCOOTER IDENTIFICATION 1

PRODUCT SPECIFICATION 2

SCOOTER VIEWS 11

• LCD PANEL 15

• INSTRUMENTS AND INDICATOR 14

• TYRES 22

• LEFT HANDLEBAR CONTROLS 28

• SEAT LOCK 30

• LUGGAGE HOOK 32

• FRONT INNER BOX 32

• FRONT CENTER COVER 35

• HEADLAMP CASE 38

• REAR VIEW MIRROR 37

• HEADLAMP FOCUS 38

• FRONT COVER 36

Pg. No.

HERO GENUINE PARTS

ROAD SIGNS 73

WARRANTY DETAILS

• REMOVAL FROM STORAGE 72

OPERATIONS 39

• PRE-RIDE INSPECTION 39

• RIDING 42

• RUNNING IN 41

• PARKING 47

• STARTING THE ENGINE 40

FIRST AID KIT 49

• MAINTENANCE SAFETY 50

• DRAIN TUBE 57

• STEERING LOCK 48

• BATTERY 63

• AIR CLEANER 55

• IDLE SPEED 61

• POLISHING 70

• SECONDARY AIR SUPPLY SYSTEM 56

• BULB REPLACEMENT 66

• STORAGE 71

TOOL KIT 48

• ENGINE OIL 57

• FUSE REPLACEMENT 65

STORAGE GUIDE 71

• ANTI-THEFT TIPS 48

MAINTENANCE 49

CLEANING 69

• SPARK PLUG 60

• BRAKE SHOE WEAR 62

• IMPORTANCE OF MAINTENANCE 49

• SAFETY PRECAUTIONS 51

• MAINTENANCE SCHEDULE 52

• WASHING 69

SCOOTER IDENTIFICATION

Model Code.:

Model Engine

Maestro (Dlx. Combined Braking System)

Maestro (Std. Without Combined

Braking System)

VIN

MBLXXXXABYZXYYYYY

MBL

Manufacturer

Code

XXXXAB

Vehicle

Description

Year of

Mfg.

Assembly

Plant

Month of

Mfg.

YYYYY

Serial

Number

XXXXAA

Engine

Description

Year of

Mfg.

Assembly

Plant

Month of

Mfg.

YYYYY

Serial

Number

XXXXAAYZXYYYYY

XXXXAAY

ZXYYYYY

Engine No.

Vehicle Identification Number (VIN)

Location: Stamped on the lower side of

the left crank case.

Location: Stamped on the lower right side

of the frame, visible from the frame no.

cover at the lower right cover.

VIN and Engine No. may be required:

1. During registration of the Scooter.

2. For dealing with Legal & Insurance

Department.

MBLXXXXABYZXYYYYY

VIN

110 kg

1780 mm

710 mm

1165 mm

1240 mm

770 mm

155 mm

Overall Length

Overall Width

Overall Height

Wheelbase

Saddle Height

Ground Clearance

6.0 kW (8.2 Ps) @ 7500 r/min

50.0 x 55.5 mm

9.5:1

109 cc

NGK CPR 7 EA 9

0.8-0.9 mm

IN : 0.16 mm EX : 0.16 mm

1700 ± 100 r/min

0.80 litre

0.70 litre at draining

0.12 litre

0.10 litre at draining

5. 3 litres (minimum)

SPECIFICATIONS

DIMENSIONS

WEIGHT

Kerb Weight

CAPACITIES

Engine Oil

Transmission oil

Fuel Tank

ENGINE

Power

Bore and Stroke

Compression Ratio

Displacement

Spark Plug

Spark Plug Gap

Valve Clearance (Cold)

Idle Speed

CHASIS AND SUSPENSION

Chassis Type High rigidity underbone type

Front Suspension Bottom link with spring loaded

hydraulic damper

Rear Suspension Unit swing with spring loaded

hydraulic damper O

Caster 27

Tyre size, front 90 / 100 x 10 - 53 J

Tyre size, rear 90 / 100 x 10 - 53 J

Tube with Puncture Endurance

Front / Rear Brake Drum Type Internal expanding shoe type (130 mm)

Combined Braking System (optional)

POWER TRANSMISSION

Primary Reduction Variomatic drive (2.5 : 1 - 0.85 : 1)

Alternator 110 W

Head Lamp (High / Low) 12V 35W / 35W Halogen Bulb, MFR*

Battery 12V - 3Ah **MF Battery

ELECTRICAL

Turn Signal Lamp 12V 10W (Amber bulb) x 4 nos. MFR*

Meter Illumination L.E.D

High Beam indicator L.E.D

Position Lamp 12V 5W

FUSE

Final Reduction 50 / 20 x 49 / 13 (9.423)

Main Fuse 10 A

Turn Signal indicator (RH +LH) L.E.D

Clutch System Dry, Automatic Centrifugal Clutch

Starting System Kick / Electric Start

Tail/Stop Lamp 12V 5W / 21W (Amber bulb) with clear lens-MFR*

3* MFR stands for Multifocal Reflector Type

** MF stands for Maintenance Free

Make Yourself Easily Visible

Some drivers do not see scooters because

they are not looking for them. To make

yourself more visible, wear bright

reflective clothing, position yourself so

SCOOTER SAFETY

There is much that you can do to protect

yourself when you ride. You will find

many helpful recommendations through

out this manual. Following are a few that

we consider most important.

Your scooter can provide many years of

ser vic e and ple a su r e if you tak e

responsibility for your own safety and

understand the challenges you can meet on

the road.

IMPORTANT SAFETY

INFORMATION

Always Wear a Helmet

It is a proven fact, Helmet significantly

reduces the number and severity of head

injuries. So always wear a helmet and

make sure your pillion rider does the same.

We also recommend that you wear eye

protection, sturdy boots, gloves and other

protective gear (page 5).

Keep Your Scooter in Safe Condition

that others can see you, signal before

turning or changing lanes, and use horn

which will help others to notice you.

Ride Within Your Limits

Pushing the limits is another major cause

of scooter accidents. Never ride beyond

your personal abilities or faster than

conditions demand. Remember that

alcohol, drugs, fatigue and negligence can

significantly reduce your ability to make

good judgements and ride safely.

For safe riding, its important to inspect

your scooter before every ride and

perform all recommended maintenance.

Never exceed load limits, and use

accessories that have been recommended

by Hero MotoCorp for this vehicle. See

(page 7-9) for more details.

For your safety, we strongly recommend

that you always wear an approved helmet

(ISI marked), eye protection, boots,

gloves, long pants and a long sleeve shirt

or jacket whenever you ride. Take care of

loose / hanging clothes while solo / pillion

riding. Although complete protection is

not possible, wearing proper gear can

reduce the chance of injury when you ride.

Following are suggestions to help you

choose proper riding gear.

PROTECTIVE APPAREL

Your Helmet is your most important piece

of riding gear because it offers the best

protection against head injuries. A helmet

should fit your head comfortably and

securely. A bright coloured helmet can

make you more noticeable in traffic, as

can reflective strips.

Helmets and Eye Protection

Additional riding Gear

An open-face helmet offers some

protection, but a full-face helmet offers

more. Always were face shield or goggles

to protect your eyes and help your vision.

Leather gloves to keep your hands

warm and help prevent blisters, cuts,

burns, and bruises.

In addition to a helmet and eye protection,

we also recommend:

A two wheeler riding suit or jacket for

comfort as well as protection. Bright

coloured reflective clothing can help

make you more noticeable in traffic. Be

sure to avoid loose clothes that could

get caught on any part of your scooter.

Sturdy boots with non-slip soles to help

protect your feet and ankles.

WARNING

Be sure you and your passenger

always wear a helmet, eye protection

and other protective apparel when

you ride.

Not wearing a helmet increases the

chance of serious injury or death in a

crash.

Always wear a HELMET

Wear Bright or Reflective

clothing

Wear a Face Shield or Goggles

Wear Gloves

Shoes should be close fitting, low heels

and offer ankle protection

PROTECTIVE APPAREL

However exceeding the weight limit

or carrying an unbalanced load can

seriously affect your scooter's handling,

bra kin g an d stab i li t y. Non Hero

MotoCorp accessories, modifications,

and poor maintenance can reduce your

safety margin.

Your scooter has been designed to carry

you, one pillion and limited amount of

cargo. When you add cargo or carry a

passenger, you may feel some difference

during acceleration and braking. But so

long as you keep your scooter well

maintained, with good tyres and brakes,

you can safely carry loads within the

limits and guidelines.

LOAD LIMITS AND

GUIDELINES

The following pages give more specific

information on loading, accessories and

modifications.

WARNING

Follow all load limits and other

loading guidelines in this manual.

Overloading or improper loading can

cause a crash and you can be seriously

injured.

Maximum weight capacity: 130 kg

Load limits

Following are the load limits for your

scooter:

Includes the weight of the rider, pillion, all

cargo and all accessories.

How much weight you put on your

scooter, and how you load it, are important

to your safety. Anytime you ride with a

pillion or cargo you should be aware of the

following information.

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