HERO PASSION PRO PROGRAMMED FI User manual

PREFACE

This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature

is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of

India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in

conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when

the engine gets ON.

Your Authorised dealer will be glad to provide further information or Hero MotoCorp

assistance and is equipped to handle your future service needs.

Your vehicle is conforming to latest (Bharat stage- norms) regulation for emission, safety & VI

noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are

environment friendly in nature.

This booklet is your guide to the basic operation and maintenance of your new

. Please take time to read it carefully. Hero MotoCorp PASSION PRO PROGRAMMED FI

As with any fine machine, proper care and maintenance are essential for trouble-free

operation and optimum performance.

We wish you many miles of continued riding pleasure in the years ahead.

We at are committed to demonstrate excellence in our environment Hero MotoCorp,

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with and all applicable legislation including environment legislation

strengthen the green supply chain.

Thank you for selecting a . Hero MotoCorp PASSION PRO PROGRAMMED FI

Let us make this world a safer, healthier and more environment friendly place.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS

CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY

OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY

PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN

PERMISSION FROM Hero MotoCorp Ltd.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE

AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR

CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.

NOTE

ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS

OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD

LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero

MotoCorp Ltd ‘ PROGRAMMED FI’ COMPLIES WITH THE LATEST PASSION PRO

EMISSION NORMS.

As per Ministry of Road Transport & Highways (Government of India) vide

Notification G.S.R. 540(E), Hemostatic agent is excluded from first aid kit in

reduction from existing kit effective from 31st August 2020.

ADDENDUM

Pg. No.Pg. No.

CONTENTS

Pg. No.

WARRANTY

HERO GENUINE PARTS

ZONAL/REGIONAL/AREA OFFICES

ROAD SIGNS 62

SAFETY PRECAUTION 29

BRAKES 44

WHEEL 49

NUTS, BOLTS & FASTENERS 55

STOP LAMP SWITCH 57

AIR CLEANER 37

BATTERY 55

BASIC TROUBLESHOOTING 60

VALVE CLEARANCE ADJUSTMENT 38

DRIVE CHAIN SLACKNESS 42

MAINTENANCE SCHEDULE 30

MAIN/SIDE STAND LUBRICATION 52

MAINTENANCE 28

SPARK PLUG INSPECTION 33

ENGINE OIL 33

ENGINE OIL FILTER ELEMENT 35

OIL FILTER SCREEN 36

CLUTCH LEVER FREE PLAY 40

THROTTLE OPERATION 41

DRIVE CHAIN SLIDER INSPECTION 44

SUSPENSION 48

TUBELESS TYRES 52

FUSE REPLACEMENT 57

HEADLAMP FOCUS ADJUSTMENT 58

CATALYTIC CONVERTER 58

EVAPORATIVE EMISSION CONTROL SYSTEM 59

POLISHING OF VEHICLE 59

VEHICLE IDENTIFICATION 1

ACCESSORIES & MODIFICATIONS 7

VEHICLE VIEWS 2

VEHICLE SPECIFICATION 5

PARTS FUNCTION 12

i3s (IDLE STOP START SYSTEM) 18

HANDLEBAR SWITCHES CONTROL 17

FUEL TANK 20

STARTING THE ENGINE 24

PARKING 27

TOOL KIT/FIRST AID KIT 27

PRE-RIDE INSPECTION 23

ANTI-THEFT TIPS 7

VEHICLE SAFETY 8

SAFE RIDING TIPS 10

BRAKING 27

USB CHARGER (OPTIONAL) 22

ŸProtective apparel 9

FEATURES 16

TIPS FOR HEALTHY ENVIRONMENT 11

ŸImportant safety information 8

ŸInstruments and Indicators 13

ŸIgnition switch 12

RIDING 26

SIDE STAND INDICATOR/SWITCH 20

SEAT LOCK/HELMET HOLDER 21

CLEANING AND WASHING OF VEHICLE 28

VEHICLE IDENTIFICATION

Model: PASSION PRO PROGRAMMED FI

VINVariants

Electric start/Front Disc/Rear Drum/Cast wheel

Engine No.

Location: Stamped on the lower side of the

left crankcase.

JA06EW

Engine

MBLJAW13#########

JA06EW#

#######

VIN and Engine No. may be required:

1. During registration of the vehicle.

2. For dealing with legal & insurance departments.

VIN: MBLJAW13#########

MBL JAW13 #

Manufacturer

code Vehicle

Description Model Year

Check

Digit

Engine No.: JA06EW########

JA06EW # #

Engine

Description Year of

Manufacturing Assembly Plant

## #####

Plant

Code Month of

Manufacturing Production

Serial Number

# #####

Month of

Manufacturing Serial Number

JAW13

Vehicle Identification Number (VIN)

Location: Stamped on the right side of the

steering head tube.

Electric start/Front Drum/Rear Drum/Cast wheel JA06EWJAW14

(1) Speedometer

(2) Neutral indicator

(4) Horn switch

(5) Turn signal switch

(3) Dimmer switch

(6) Clutch lever

(7) Passing switch

(10) Turn signal indicators

(9) High beam indicator

(8) Rear view mirror

(11) Fuel gauge

(12) Tripmeter

(14) Side stand indicator

(13) Programmed FI malfunction indicator

lamp (MIL)

(16) Odometer

(18) Front brake lever

(19) Throttle grip

(21) Service reminder indicator

(22) Reset button

(23) Ignition switch with steering lock

(24) Fuel tank cap

(17) Master cylinder (Optional)

(15) i3s switch/indicator

(20) Electric starter switch

*Accessories and features shown may not be part of standard fitment.

TOP VIEW VEHICLE VIEWS

13 14 15 17

11109

(6) Battery (inside)

(3) Gearshift pedal

(5) Side stand

(2) Leg guard

(1) Side reflex reflector

(4) Main stand

(8) Saree guard with women

pillion step

(10) Rear reflex reflector

(11) Tail/Stop lamp

(9) Rear turn signal lamp

(7) Pillion footrest

(16) Front turn signal lamp

(12) Rear grip

(13) Seat lock

(14) USB charger (inside)

(optional)

(15) Side stand switch

LEFT SIDE VIEW 12

*Accessories and features shown may not be part of standard fitment.

1 3

(2) Kick starter pedal

(4) Rear brake pedal

(1) Exhaust muffler

(3) Rider footrest

(5) Oil level dipstick

(8) Caliper assembly

(9) Front disc

(6) Starter motor

(10) Front suspension

(7) CCB valve (inside) (12) Front visor

(13) Throttle body/ECU (inside)

(1 ) ear 5 R shock absorber

(14) Licence plate lamp

( 1) Headlamp1

RIGHT SIDE VIEW

23 4 5

*Accessories and features shown may not be part of standard fitment.

17 9

VEHICLE SPECIFICATION

Engine oil

Fuel tank capacity

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

Spark plug gap

Valve clearance

Idle speed

Front suspension

Rear suspension

0.95 litre at disassembly and 0.75 litre at draining

10 litres

6. kW @ 7500 73 r/min

9.89 - 0 r/min N m @ 5 00

50.0x57.8 mm

9.7:1

113.2 cc

0.6-0.7 mm

0.08 mm

0.12 mm

1 00 100 4 ± r/min

Telescopic hydraulic shock absorbers

Swingarm with 5 step adjustable hydraulic shock

absorbers

Capacities

Engine

Intake (cold)

Exhaust (cold)

Chassis and suspension

Spark plug

SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance

2036 mm

739 mm

1113 mm

1270 mm

799 mm

180 mm

116.7 kg

Weight

NGK-CR7HSA, P-RZ9HC (Federal Mogul),

BOSCH-UR4AC

715 mm

Disc-Drum

Drum-Drum

Kerb weight 118.3 kg

Disc-Drum

Drum-Drum

Payload 130 kg

VEHICLE SPECIFICATION

* MF stands for Maintenance Free

** MFR stands for Multi-Focal Reflector

SPECIFICATIONSITEM

Front

Rear

Primary reduction

Final reduction

Gear ratio, 1

3th

Battery

3.45 (69/20)

3.214 (42/14)

3.167 (38/12)

1.778 (32/18)

1.217 (28/23)

0.923 (24/26)

*MF battery 12V-3Ah/ETZ-4

Transmission

Electricals

Cast wheel

Front wheel

Rear wheel

Alternator

Headlamp (High/Low)

Tail/Stop lamp

Turn signal lamp

Meter illumination

Neutral indicator

Turn signal indicator

1 W @ 5000 25 r/min

LED

Brakes Dia. 240 mm

Dia. 130 mm

Front (Drum type)

Hi beam indicator LED

i3s indicator LED

Side stand indicator LED

Programmed-Fi Malfunction indicator lamp (MIL) LED

80/100-18 47P (Tubeless tyre)

80/100-18 54P (Tubeless tyre)

Tyre size

12V-35W/35W Halogen bulb, **MFR

12V-21/5W, **MFR

12V-10Wx4 Nos.(Amber bulb with clear lens), **MFR

Front (Disc type)

Rear (Drum type) Dia. 130 mm

Licence plate lamp 12V-5W

Fuse 15A & 10Ax3

Trail length 92.3 mm

Caster angle 26.1°

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