HeatStar 1000ID Assembly instructions

Model #

1000ID, 2000ID

3000ID, 4000ID

05/15 JMENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 800-251-0001

READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe place for

future reference. Do not allow anyone who has not read these instructions to assemble, light, adjust or

operate the heater.

OPERATING INSTRUCTIONS

AND OWNER’S MANUAL

INDIRECT FIRED

PORTABLE HEATER

This is a vented portable heater. It uses air (oxygen) from the area in which it is used. Adequate combustion air

and ventilation must be provided. Refer to page 5.

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result

causing property damage, personal injury or loss of life.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

• Service must be performed by a qualified service agency.

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual

WARNING:

YOUR SAFETY IS IMPORTANT TO YOU AND TO

OTHERS, SO PLEASE READ THESE INSTRUCTIONS

BEFORE YOU OPERATE THIS HEATER.

GENERAL HAZARD WARNING:

• FAILURE TO COMPLY WITH THE PRECAUTIONS

AND INSTRUCTIONS PROVIDED WITH THIS

HEATER, CAN RESULT IN DEATH, SERIOUS BODI-

LY INJURY AND PROPERTY LOSS OR DAMAGE

FROM HAZARDS OF FIRE, EXPLOSION, BURN, AS-

PHYXIATION, CARBON MONOXIDE POISONING,

AND/OR ELECTRICAL SHOCK.

• ONLY PERSONS WHO CAN UNDERSTAND AND

FOLLOW THE INSTRUCTIONS SHOULD USE OR

SERVICE THIS HEATER.

• IF YOU NEED ASSISTANCE OR HEATER INFOR-

MATION SUCH AS AN INSTRUCTIONS MANUAL,

LABELS, ETC. CONTACT THE MANUFACTURER.

WARNING:

NOT FOR HOME OR RECREATIONAL VEHICLE USE

WARNING:

FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.

KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MA-

TERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE

AWAY FROM THE HEATER AS RECOMMENDED BY THE

INSTRUCTIONS NEVER USE THE HEATER IN SPACES

WHICH DO OR MAY CONTAIN VOLATILE OR AIR-

BORNE COMBUSTIBLES, OR PRODUCTS SUCH AS

GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTI-

CLES OR UNKNOWN CHEMICALS.

WARNING:

THE STATE OF CALIFORNIA REQUIRES THE FOLLOWING WARNING

COMBUSTION BY-PRODUCTS PRODUCED WHEN US-

ING THIS PRODUCT CONTAIN CARBON MONOXIDE,

A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA

TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER

REPRODUCTIVE HARM).

CONTENTS

WARNINGS…………………………………………………....2

SPECIFICATIONS……………………………………………..3

OPERATION…………………………………………………...4

SAFETYDEVICES……………………………………………..4

MAINTENANCE………………………………………………5

VENTILATION………………………………………………….5

TROUBLESHOOTING………………………………………...6

WIRINGDIAGRAMS………………………………………..7

PARTSLIST……………………………………………………10

WARNING:

READ THE INSTRUCTIONS GIVEN IN THIS

MANUAL BEFORE USING THE APPLIANCE.

• DO NOT USE GASOLINE, NAPHTHA OR VOLA-

TILE FUELS.

• THE ELECTRICAL SYSTEM TO WHICH THE

APPLIANCE IS CONNECTED MUST COMPLY

WITH ALL SAFETY REGULATIONS IN FORCE. A

RESIDUAL CURRENT CIRCUIT BREAKER MUST

BE PROVIDED ON THE MAIN DISTRIBUTION

BOARD.

• UNPLUG THE HEATER BEFORE ATTEMPTING

ANY SERVICE OR MAINTENANCE.

• ALWAYS CHECK THE POWER SUPPLY CA-

BLE BEFORE USE. IT MUST NOT BE BENT,

CRUSHED, OR ANYWAY DAMAGED.

• THE POWER SUPPLY CABLE MUST BE RE-

PLACED ONLY BY QUALIFIED PERSONNEL.

• ONLYUSEANORIGINALH07RN-FPOWER

CABLE WITH WATERPROOF PLUG.

• DO NOT TOUCH THE EXHAUST GAS OUTLET.

DANGER OF BURNS!

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual

TECHNICAL SPECIFICATIONS HS1000ID HS2000ID HS3000ID HS4000ID

Heat input [kBTU/h] 110 205 300 400

Air flow [CFM] 880 1530 2500 2760

Fuel type

Heat output [kBTU/h] 91.9 174.9 254.4 335.6

Fuel consumption [gal/h] 0.8 1.48 2.28 2.82

[lb/h] 5.53 10.35 15.07 20.07

Power supply

Phase 1 1 1 1

Voltage [V] 120 120 120 120

Frequency [Hz] 60 60 60 60

Electric consumption [W] 520 785 124 0 14 4 0

[A] 5.76 8.3 11. 4 13.2

Nozzle [USgal/h] 0.6-80°S 1.00-45°W 1.20-45°W 1.50-45°W

Pump pressure [psi] 167 P1:137 P1:160 P1:203

P2:239 P2:350 P2:348

Max static pressure [in WC] 0.5 0.5 0.5 0.5

Recommended max temp. in the air duct [°F] 250 250 250 250

Adjustment of combustion air flap [in] A=.32 * * *

[N°] *A=1.02 A=1.5 B=1.14

Flue diameter [in] 5.9 5.9 5.9 5.9

Compulsory flue draft [in WC] 0.05 0.05 0.05 0.05

Tank capacity [gal] 10.8 17. 2 27. 7 35.7

Dimensions, L x W x H [in] 49.3x20x

30.5

56.5x23.2x

37. 6 68.5x27.6x37.7 66.3x27.6x45.6

Net Weight [lb] 94 176 264 330

IMPORTANT

Before using the heater, read and understand all

instructions and follow them carefully. The manu-

facturer is not responsible for damages to goods or

persons due to improper use of units.

GENERAL RECOMMENDATIONS

This indirect-fired heater runs on diesel fuel. Those

with direct combustion send hot air and the combus-

tion products into the room, while those with indirect

combustion are fitted with a flue to take the fumes

away through the chimney.

• Always follow local ordinances and codes when

usingthisheater:

• Readandfollowthisowner’smanualbeforeusing

the heater.

• Use only in places free of flammable vapors or

high dust content.

• Never use heater in immediate proximity of flam-

mable materials (the minimum distance must be

6ft.).

• Make sure fire fighting equipment is readily avail-

able.

• Make sure sufficient fresh outside air is provid-

ed according to the heater requirements. Direct

combustion heaters should only be used in well

vented areas in order to avoid carbon monoxide

poisoning

• The heater is installed near a chimney to take

awaythefumes(see“Ventilation”onpage5)

and connected to an electrical switchboard.

• When the heater is connected to a flue pipe, the

flue pipe shall terminate in a vertical section at

least two feet long and sufficient draft shall be

created to assure safe and proper operation of

the heater

• Never block air inlet (rear) or air outlet (front).

• In case of very low temperatures add kerosene to

the heating oil.

• Make sure heater is always under surveillance

and keep children and animals away from it;

• Before starting the heater always check free rota-

tion of ventilator fan.

• Indirect fired units only can be connected to air

ducts to distribute warm air, with respect to the

max.staticpressuredeclared(see“TECHNICAL

SPECIFICATION”sheet).

• Unplug heater when not in use.

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual

OPERATION

Before any attempt of starting the heater is made, check that

your electrical supply conforms to the data on the model plate.

Control Board

1. RESET BUTTON WITH CONTROL LAMP

2. CONTROL LAMP

3. MAIN SWITCH

4. ROOM THERMOSTAT PLUG

5. POWER CORD

Clearances

The following minimum safety clearances from materials or

objectsinthesurroundingsoftheheatermustbeensured:

• Floors and ceilings must be made of fireproof materials in

the room where the heater is operated.

• The air inlet and outlet must never be blocked for any

reason.

• Install the heater on a flat, level floor in a steady position.

WARNING

• DO NOT USE GASOLINE, NAPHTHA OR VOLATILE FUELS

• STOP HEATER BEFORE ADDING FUELS.

• ALWAYS FILL OUTDOORS AWAY FROM OPEN FLAME

• DO NOT USE EXTERNAL FUEL SOURCE.

• DO NOT OPERATE HEATER WHERE FLAMMABLE LIQUIDS

OR VAPORS MAY BE PRESENT.

• DO NOT START HEATER WHEN CHAMBER IS HOT

• DO NOT START HEATER WHEN EXCESS FUEL HAS ACCU-

MULATED IN THE CHAMBER.

• DO NOT PLACE COOKING UTENSILS ON TOP OF THE

HEATER.

• PLUG ELECTRICAL CORD INTO A PROPERLY GROUNDED

THREE-PRONG RECEPTACLE.

The heater can only work automatically when a control device,

such as for example a thermostat or a timer, is connected to

the heater. Connection to the heater is made by removing the

socketcover(4)andinsertingthethermostatplug.

To start the machine you must:

• If connected to the thermostat, turn the switch to (ON + )

• If not connected to the thermostat, turn the switch to

(ON).

When unit is started for the first time or is started after the oil

tank has been totally emptied, the flow of oil to the burner may

be impaired by air in the circuit. In this case the control box will

cut out the heater and it might be necessary to renew the start-

ingprocedureonceortwicebydepressingtheresetbutton(1).

Should the heater not start, check that oil tank

isfullanddepressresetbutton(1).

Should the heater still not work, please refer to chapter

“OBSERVEDFAULTS,CAUSESANDREMEDIES”.

Stopping the Heater

Setmainswitch(3)on“0”positionorturnthermostatorother

control device on lowest setting.

The flame goes out and the fan continues to work for approx.

90sec.coolingthecombustionchamber.

Safety Devices

The unit is fitted with an electronic flame control box. In case of

malfunction this box will cut in and stop the heater, at the same

timethepilotlampinthecontrolboxresetbutton(1)willlight

up.

Heaters are also equipped with an overheat thermostat safety

cutout which will stop the heater in case of overheating. This

thermostat will reset automatically but you will have to depress

button(1)oncontrolboxbeforebeingabletorestartthe

heater.

Transport

Warning

• Before making any attempt to restart heater find and elimi-

nate reason of overheating.

Before heater is moved it must be stopped and unplugged.

Before moving the heater wait till it has totally cooled off and

make sure oil tank cap is securely fixed.

l k

Gap of Electrodes

Models X Y Z

HS1000ID .79in .118in .256in

HS2000ID .158in .098in .158in

HS3000ID .158in .098in .158in

HS4000ID .158in .098in .158in

Sides 2.5ft. Air Inlet 2.5ft.

Top 6ft. Air outlet 12ft

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual

Description

A) Minimal39”

B) Minimal39”

C) The shortest

D) The same or bigger than the smokes outlet diameter

of heater

E) Minimal1m

1) Anti-winddeviceprovidedwiththeheater

2) Horizontalcrossingwithminimalupsideanglepitchof

5°

3) Chimney8”x8”ofminimalinsidemeasure

4) Chimneyanti-explosionflapdoor

5) External seating wall

6) ChimneyendingHshape

N.B. Above recommendation indicative only. Have your installa-

tion checked by local authority.

The hot air heaters with wheels must be wheeled. The sus-

pended version which has no wheels must be transported with

adequate machinery.

MAINTENANCE

Preventive and regular maintenance will ensure a long trouble

free life to your heater.

WARNING

• Never service heater while it is plugged in, operating or

hot. Severe burns or electrical shock can occur.

Every50hoursofoperation:disassemblealterandwashwith

clean oil, remove upper body parts and clean inside and venti-

lator with compressed air, check correct attachment of H.T. con-

nectors to the electrodes and check H.T. cables, remove burner

assembly, clean and check electrode settings, adjust according

toscheme“GAPOFELECTRODES”.

Flue Connections Diagram

VENTILATION

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual

Trouble CAUSE SOLUTION

Motor does not start, no ignition No electrical current Checkmains(shouldbe120v-1~60Hz)

Check proper positioning and functioning of

switch

Check fuse

Wrong setting of room thermostat or

other control

Check correct setting of heater control. If

thermostat, make sure selected temperature is

higher than room temperature

Thermostat or other control defective Replace control device

Electrical motor defective Replace electrical motor

Electrical motor bearings defective Replace electrical motor bearings

Burned out condenser Replace condenser

Motor starts, no ignition or cuts

out

Electric igniter defective Check connection of H.V. leads to electrodes

and transformer

Checkelectrodessetting(seescheme“GAPOF

ELECTRODES”)

Check electrodes for cleanliness

Replace H.V. transformer

Flame control box defective Replace control box

Photocell defective Clean or replace photocell

Not enough or no fuel at all at burner Check state of motor-pump plastic coupling

Check fuel line system including fuel filter for

possible leaks

Clean or replace oil nozzle

Solenoid defective Check electrical connection

Check thermostat LI

Clean or replace solenoid

Motor starts, heater emits smoke Not enough combustion air Make sure air inlet and outlet are free

Check setting of combustion air gap

Clean burner disc

Too much combustion air Check setting of combustion air gap

Fuel contaminated or contains water Drain fuel in tank with clean fuel

Clean oil filter

Air leaks in fuel circuit Check the seals on the ducts and the diesel flter

Not enough fuel at burner Check pump pressure

Clean or replace fuel nozzle

Too much fuel at burner Check pump pressure

Replace nozzle

Heater does not stop Solenoid Replace solenoid coil or complete solenoid

TROUBLESHOOTING

If heater still not working properly, please revert to nearest authorized dealer.

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual

WIRING DIAGRAM

1000ID SERIES MODELS

FU FUSE RV CONTROL

IT TRANSFORMER H.V. TA ROOM THERMOSTAT

LV1 OVERHEAT THERMOSTAT RE RELAYS

EV1 SOLENOIDVALVE1° AP CONTROL BOX

FO PHOTOCELL PA AIR PRESSURE CONTROL

CO CONDENSER RF HEATER FILTER

MV FAN MOTOR FA FAN THERMOSTAT

ST ELECTRIC PILOT PE GROUND

DRAWING LEGEND

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual

WIRING DIAGRAM

2000ID AND 3000ID SERIES MODELS

FU FUSE RV CONTROL

IT TRANSFORMER H.V. TA ROOM THERMOSTAT

LV1 OVERHEAT THERMOSTAT RE RELAYS

EV1 SOLENOIDVALVE1° AP CONTROL BOX

EV2 SOLENOIDVALVE2° FA FAN THERMOSTAT

FO PHOTOCELL PA AIR PRESSURE CONTROL

CO CONDENSER RF HEATER FILTER

MV FAN MOTOR PA AIR PRESSURE SWITCH

ST ELECTRIC PILOT PE GROUND

DRAWING LEGEND

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual

WIRING DIAGRAM

4000ID SERIES MODEL

FU FUSE RV CONTROL

IT TRANSFORMER H.V. TA ROOM THERMOSTAT

LV1 OVERHEAT THERMOSTAT RE RELAYS

EV1 SOLENOIDVALVE1° AP CONTROL BOX

EV2 SOLENOIDVALVE2° FA FAN THERMOSTAT

FO PHOTOCELL CN CONNECTOR

CO CONDENSER RF HEATER FILTER

MV FAN MOTOR LI2 OVERHEAT SAFETY

ST ELECTRIC PILOT PE GROUND

DRAWING LEGEND

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual

17 15 18

79 78

87 88

58 59

73 75

98 99

100

101

Optional

102

104105

HS1000ID

This manual suits for next models

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