Hayward ProLogic User manual

ProLogic®/AquaLogic

Troubleshooting Guide Residential

Safety Precautions

Warning

High Voltage Electrocution Hazard

Hazardous voltage can shock, burn, cause serious injury

and or death. To reduce the risk of electrocution and or

electric shock hazards:

•Only qualified technicians should remove the dead front

•Replace damaged wiring immediately

•Insure panel is properly grounded and bonded

Table of Contents

How

ProLogic® Works & Main PCB Layout

Pg.

How To:

Pg.

Reset

Config. to Default & Reset Average Salt

Adjust Chlorinator Output & Adjust ORP Set Point

Change Cell Type

& Clear Inspect Cell Message

Clean the Turbo Cell

Troubleshooting:

Pg.

ProLogic

vs. AquaLogic SKUs

1. No Cell Power/Low

Volts

2. Blank

Display

3. CSM

Comm Error

4. Chlorinator Off, High Salt/Amps

Comm Error 1 or 2

6. Heater Not Firing

Auxilariry Not Running

Additional Information:

Pg.

Cell Compatibility Chart & Air Sensor Chart

Salt Addition

Chart & Chlorine Output

Reading Serial Numbers

ProLogic: How It Works

•All ProLogic systems are salt chlorination ready

and can control 4-16 high voltage relays, 3-4

valve actuators and 1-2 heaters.

•These systems can manage: Hayward Variable

Speed Pumps, ColorLogic Lighting, Sense &

Dispense, AquaConnect Homenet, as well as a

wide variety of remotes.

•The panel features an 8 slot, 100amp subpanel.

•Equipment can be programmed to run off daily

schedules and/or based on manual commands.

Equipment such as heaters can be programed to

operate only on demand. Safety features such-

as interlocks and freeze protection can help

protect pool pad equipment.

ProLogic: Main PCB Layout

Remote

DSP comm (RS485 –10VDC)

Temp sensor terminal block (5

VDC)

Heater

1&2 terminal block (dry contacts)

Valves 1

-4 & 4Amp fuse ( 24VAC)

Cell

Plug for chlorination

High

Voltage Relays (top –Filter, Lights,

AUX1, AUX2; bottom (AUX 3

-6).

Flow Monitor (flow switch connector)

Transformer Input (120

VAC X 2)

System

Input Power (120VAC from breaker)

Rectifier input (24

VAC for Chlor. circuit)

Transformer

Output (24VAC)

20Amp Fuse (protects

Chlor. circuit)

Rectifier Output

(18-33VDC –Chlor. circuit)

Sense & Dispense

output (120VAC)

Local

Display power (11VDC)

Plugs for accessory equipment (11

VDC)

Transformer

Rectifiers

Air/Water Sensor

P O

ProLogic®

How To:

Follow these steps ONLY if you wish to restore the system to factory default.

WARNING: Resetting the system to factory default will wipe out all configuration

changes, schedules, and settings preferences.

Once the reset has been completed, the display will report

‘Config. Reset Confirmed’. To exit Config., press the ‘Menu’

button, to continue programming press the (>) button.

How To: Reset Config. to Default

Step 3 Step 4

Step 1

Press the ‘Menu’ until, ‘Configuration Menu-Locked’ appears. To

unlock, press and hold the (<) & (>) keys until the text on the

display changes from ‘Locked’ to ‘Unlocked’.

Press the (<) one time, ‘Reset Config. to Default’ should appear

on the display. Note: pressing the (>) repeatedly in configuration

also eventually lead to this screen.

Note: It is important to write down the system’s configuration, settings, and timers prior to resetting the

Configuration to Default.

Step 2

Press the (+) key to reset. The system will ask ‘Are you sure?’,

press ‘Menu’ to cancel, OR the (+) button again to confirm.

Warning: Once confirmed, all stored information will be erased.

Follow these steps ONLY if Salt Chlorination is Enabled. The Average Salt level needs to

be reset after initial start up, after a board replacement, following major pool

chemistry adjustments, and when a cell is replaced.

Press the (+) key to replace the existing average with this new

instant salt reading; this will start the average process over

again. Press the ‘Menu’ button to exit.

How To: Reset Average Salt

Step 3 Step 4

Step 1

The active salt readings (instant salt) appears in the ‘Diagnostic

Menu’. Press the ‘Menu’ button repeatedly, until the ‘Diagnostic

Menu’ appears. Then press (>) one time.

If all zeros or if ‘Chlorinator Off Percentage Met’, press (+) key.

IF, after a short countdown delay, the display does not revert to

zeros, refer to step 3.

NOTE: The main circulation pump MUST be ON and the chlorinator AND flow switch MUST have flow to

successfully complete this process.

Step 2

Above is an example of the updated instant salt reading in PPM.

If this instant salt reading varies from the average press the (>)

one time, then go to step 4.

Note: If the chlorine levels do not increase within 24 hours, test the water chemistry to determine the

current salt, stabilizer, phosphate, and nitrate levels.

For the second body of water, use the (+) or (-) key to adjust the

desired chlorinator output. Once complete, press the ‘Menu’

button to exit.

How To: Adjust Chlorinator Output

Follow these steps to adjust the Chlorinator Output Percentage ONLY if Salt

Chlorination is Enabled. NOTE: IF Sense & Dispense ‘ORP Auto Sensing’ is being used,

output must be adjusted under the ‘Chemistry Config. Wizard’; refer to next page.

Step 3 Step 4

Step 1

To display the settings, press the ‘MENU’ key until

‘Settings Menu’ appears. Then press the (>) until ‘Super

Chlorinate’ appears .

Use the (+) or (-) button to toggle between super chlorinate ‘On’

or ‘Off’ (depending on preference). Then press the (>) one time

to display chlorinator % options.

Step 2

Use the (+) or (-) button to adjust desired chlorinator output. If

multiple bodies of water are programmed, press the (>) button

again. IF only one body of water, press the ‘Menu’ button to exit.

Once the value is set, press the (>) key until ‘-End of Wizard-’

appears on the display, then press ‘Menu’ to exit config.

How To: Adjust ORP Set Point (S&D)

Follow these steps to adjust the Chlorinator’s ORP Set Point, ONLY if Salt Chlorination

is Enabled AND the system is configured for ‘ORP Auto Sensing’.

Step 3 Step 4

Step 1

Press the ‘Menu’ until, ‘Configuration Menu-Locked’ appears. To

unlock, press and hold the (<) & (>) until the text, on the display,

changes from ‘Locked’ to ‘Unlocked’ (unit will beep).

Press the (>) repeatedly, until ‘Chemistry Config. Wizard’ appears

on the display. Press the (+) key to enter, then (>) until ‘Maintain

ORP level’ appears on the display.

Note: ONLY increase or decrease the ORP Set Point in increments of 25 mV. Once free chlorine reaches

3.0, verify and/or balance the water chemistry. Once balanced, note the reported ORP reading, this

represents the value for maintaining adequate free chlorine levels.

Step 2

Use the plus (+) key to increase, or the minus (-) key to decrease

the ORP set point.

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