Harken 44.2STE Manual

44.2ST E/HY

Electric/Hydraulic Two-Speed Self-Tailing Winch

■Required Tools

Screwdriver

Plastic Head Hammer or Mallet

Small Knife

Brush

Rags

Solvent

Oil

Grease

■Parts List

008 Pawl

038 Pawl Spring

768 Washer

6009 Screw

6047 Screw

6144 Screw

6284 Gasket

6310 Screw

6481 Washer

6663 Screw

27811 Gear

27812 Gear

27814 Gear

27815 Gear Shaft

27816 Gear Shaft

27817 Washer

27828 Gear

27908 Washer

28169 Red Line Ring

29926 Plastic Bushing

30655 Spacer Ring

32536 Top Cap

32653 Plastic Washer

32944 Base

33028 Plastic Washer

36208 Spring Support

36210 Lower Jaw

36214 Stripper Arm Chrome

37338 Handle Socket

37678 Stripper Arm Support

37876 Center Stem

38174 Base Ring

38185 Spindle

38597 Spring

38599 Upper Jaw

39131 Stripper Arm Bronze

726073 Bearing

737773 Bearing

938098 Aluminum Drum

938099 Chrome Drum

938170 Base Plate Assy

938189 Disconnect Rod Assy

939132 Bronze Drum

■Suggested Service Kits

BK4512 10 008 Pawls

10 038 Springs

BK4513 100 ml Grease

When ordering parts, please include

a “B” before each number (i.e.

B008).

Winch Parts

Installation

Service

1Remove Winch Handle Socket Screw

Loosen in Handle Socket using disconnet rod flathead

screwdriver, as shown below.

Disassemble Winch Before Installation

2Remove Handle Socket

Remove Handle Socket and disconnet rod.

Remove Name Ring.

3Remove Drum Assembly

Carefully lift off drum assembly.

Main bearings may remain inside drum due to oil

and grease.

4Drive Position

IMPORTANT: Note position of winch Drive Gear in relation to

Mounting Base and mark on Base.

Position winch so sheet enters drum at Drive Gear.

5Remove Center Stem

Remove five (5) 6 mm FH screws that hold winch to Mounting Base.

Remove Center Stem.

6Remove Mounting Base

Remove four (4) 6 mm screws that hold Mounting Base to Reduction

Gearbox.

Separate Mounting Base from Reduction Gearbox.

Sheet entry angle must

be at least 8°.

Drive

Gear

Position drive gear where

sheet enters winch drum.

Mount the Winch

7Determine Winch Location

Make sure there is clearance for Motor and Reduction Gearbox.

Drill an 127 mm hole through the deck.

8Position Drive Gear/Secure Mounting Base

Make sure Mounting Base sits flat on deck.

Position so Drive Gear aligns to sheet load (see Step 4)

Mark the mounting holes, drill deck.

Use bedding compound/sealant to prevent leakage.

Secure Mounting Base using 8 mm (5/16") flathead bolts

(not provided)

Attach Motor/Gearbox Assembly to Mounting Base

Have another person below deck to position gearbox underneath winch.

12 IMPORTANT - Test Winch Operation

After winch is assembled, test operation in manual mode only

before sailing.

Important - use a lock-in winch handle.

Using a locking winch handle, check winch operation.

Disconnect rod must disconnect gearbox when lock-in

winch handle is inserted in Handle Socket.

11 Assemble Winch

Use steps 1 - 5 in reverse order to assemble winch on Mounting Base.

Attach Motor/Gearbox Assembly to Mounting Base

Tighten the four (4) bolts securing Mounting Base to Reduction Gearbox.

Use blue Loctite®on threads.

Use brush to lightly lubricate gear with grease

■Minimum/Maximum Line Diameter

Harken winches feature spring-loaded self-tailing jaws

which adjust automatically to the following line sizes:

Minimum

" (8 mm)

Maximum

" (12 mm)

■Positioning Stripper Arm

Loosen top Screw.

Remove Handle Socket.

Lift Stripper Arm and position as desired.

■Opening Winch

Remove top Screw.

Lift off Drum and Stripper Arm.

■Servicing Winch

Remove Pawls and Springs - service as below.

Remove Bearing, Gear Shaft and Gears.

Clean all parts except 37383 and 38598 with rag and solvent.

Important: Use freshwater only on parts 37383 and 38598

Use brush to lubricate all moving parts lightly with grease.

Replace Pawls and Springs and lubricate lightly with oil.

Assemble and close winch.

■Servicing Pawls

Catch Spring with knife and hold against Pawl.

Lift out Pawl. Clean and check for wear.

Place “straight leg” of Pawl Spring against Pawl.

Hold Spring closed and slip Pawl into Pawl Socket.

Lubricate Pawls using oil.

Service winch before the sailing season begins and once during

Clean all parts, except 36208

and 38599, with solvent.

Correct Incorrect

If ratchet gear is mounted

backwards, winch will slip.

Use a brush to spread a light,

even coat of grease.

Use knife to free captive Pawl

Spring. Insert Pawl Spring with straight leg

against Pawl. Use oil for lubrication.

Servicing Winch

Servicing Pawls

Pawl

Socket

127 mm

Wiring

1251 E. Wisconsin Ave., Pewaukee, WI 53072 USA • Tel: (262) 691-3320 • Fax: (262) 691-3008 • Web: www.harken.com • Email: [email protected]

Via della Cerca, 12/14, 22070 Lurago Marinone (CO) Italy • Tel: (39) 031.3523511 • Fax: (39) 031.3520031 • Web: www.harken.it • Email: [email protected]

10-04

Fasten electric control box containing solenoids to bulkhead or wall.

Install remote circuit breaker between power supply and electric

control box.

Locate pushbuttons in a convenient spot for easy winch operation.

Pushbutton wire size is #14.

Refer to wiring diagram for wire size and connection information.

Schematics Piping

control box

■Parts List

Pos. Q.ty Code Description

1 1 738156 Assy painted worm reduction

4 6208 Nut M6 UNI5588

4 6213 Washer D.6 ISO 7089

1 36461 Lower cover

4 36460 Screw stud M6 x 20

1 31279 Worm reduction unit VF49

1 38156 Support

4 6277 Heli-coil M10x10

2 1 36478 Shaft

3 1 6519 Ring

4 1 36479 Ring

5 1 33056 Spring

6 1 31074 Connecting coupling

7 1 6353 Screw M8x16 UNI6109

8 1 33043 Washer

9 1 6178 Spring pin 6x36 DIN 1481

10 1 6281 Key 8x7x35

11 1 831249 Electric Motor 12V 600W assy painted

1 31249 Electric motor 12V 600W 2800rpm

4 31281 Screw stud M6

4 6208 Nut M6 UNI5588

4 6213 Washer D.6 ISO 7089

11 1 831250 Electric Motor 24V 600W assy painted

1 31250 Electric motor 24V 600W 2800rpm

4 31281 Screw stud M6

4 6208 Nut M6 UNI5588

4 6213 Washer D.6 ISO 7089

■Parts List

Pos. Q.ty Code Description

1 1 29505 Spacer

2 1 38149 Hydraulic motor support

3 1 30848 Hydraulic motor "OMR80

151-0721 alb.scan. 1"

4 1 6519 Ring

5 1 33045 Ring carrier

6 1 36475 Toothed coupling

7 1 32649 Spring

8 1 32936 Washer

9 2 6215 Washer D.13 UNI1751

10 2 6671 Screw M12x35 UNI5931

11 1 6353 Screw M8x16 UNI6109

12 1 36476 Hydro motor coupler

13 1 6660 Spring pin 6x36 DIN 1481

14 4 6277 Heli-coil M10x10

WIRE SIZE CHART

(distance in meters from battery to winch and back battery)

34,6 6,1 7,6 9,1 12,2 15,2

Amps Section mm 2

5* 0,8 1 2 3 3 5 5

30 5 8 13 13 19 19 32

40 8 13 13 19 19 32 32

50 13 13 19 19 32 32 40

60 13 19 19 32 32 40 50

70 13 19 32 32 40 50 62

80 13 19 32 32 40 50 81

90 19 32 32 40 50 62 81

100 19 32 32 40 50 62 81

120 19 32 40 50 62 81 103

140 32 32 50 62 62 103 103

* Push buttons require 2 mm2 cable

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