Hach TSS sc User manual
DOC023.52.90154
TSS sc
TSS W sc
TSS HT sc
TSS VARI sc
TSS XL sc
TSS TITANIUM2 sc
TSS TITANIUM7 sc
User Manual
09/2018, Edition 3
3
Table of contents
Section1 Technical data ......................................................................................................................... 5
1.1 Dimensions ......................................................................................................................................... 7
Section2 General information................................................................................................................ 9
2.1 Safety information............................................................................................................................... 9
2.1.1 Hazard notices in this manual.................................................................................................... 9
2.1.2 Warning labels ........................................................................................................................... 9
2.2 Areas of application .......................................................................................................................... 10
2.2.1 TSS sc/TSS W sc: 0,001 to 9999 FNU; 0,001 to 500 g/L ........................................................ 10
2.2.2 TSS HT sc: 0,001 to 9999 FNU; 0,001 to 500 g/L ................................................................... 10
2.2.3 TSS VARI sc: 0,001 9999 FNU; 0,001 up to 500 g/L............................................................... 10
2.2.4 TSS XL sc: 0,001 to 9999 FNU; 0,001 to 500 g/L.................................................................... 10
2.2.5 TSS TITANIUM2 sc/TSS TITANIUM7 sc: 0,001 to 9999 FNU; 0,001 to 500 g/L .................... 10
2.3 Measuring principle........................................................................................................................... 11
2.3.1 Turbidity according to DIN standards....................................................................................... 11
2.3.2 Measurement of solids according to plant-specific curves....................................................... 11
2.4 Handling............................................................................................................................................ 11
2.5 Scope of delivery .............................................................................................................................. 11
2.6 Function test ..................................................................................................................................... 11
Section3 Installation............................................................................................................................. 13
3.1 Installation overview of basin sensor ................................................................................................ 13
3.2 Pipe installation options for sensor installation ................................................................................. 14
3.3 Connect the sensor cable ................................................................................................................. 15
Section4 Operation...............................................................................................................................17
4.1 User interface and navigation ........................................................................................................... 17
4.2 Sensor setup..................................................................................................................................... 17
4.3 Sensor data logger ........................................................................................................................... 17
4.4 Menu structure.................................................................................................................................. 17
4.4.1 SENSOR STATUS................................................................................................................... 17
4.4.2 SENSOR setup........................................................................................................................ 18
4.5 CALIBRATE...................................................................................................................................... 20
4.5.1 Calibration of the TURBIDITY (TRB) parameter...................................................................... 21
4.5.1.1 Select the TURBIDITY (TRB) parameter ........................................................................ 21
4.5.1.2 FACTOR .........................................................................................................................21
4.5.1.3 OFFSET.......................................................................................................................... 21
4.5.1.4 1 to 3-point calibration..................................................................................................... 22
4.5.2 Calibration of the SOLID (TS) parameter................................................................................. 22
4.5.2.1 Select the SOLID (TS) parameter................................................................................... 22
4.5.2.2 FACTOR .........................................................................................................................23
4.5.2.3 1 to 3-point calibration..................................................................................................... 23
4.5.3 General information about calibration...................................................................................... 24
4.5.3.1 Clear recorded points...................................................................................................... 24
4.5.3.2 Clear a calibration point .................................................................................................. 24
4
Section5 Maintenance ..........................................................................................................................25
5.1 Maintenance schedule ......................................................................................................................25
5.2 List of wearing parts ..........................................................................................................................25
5.3 Clean the measurement windows .....................................................................................................25
5.4 Replace the wiper profile...................................................................................................................26
Section6 Troubleshooting ....................................................................................................................27
6.1 Error messages.................................................................................................................................27
6.2 Warnings ...........................................................................................................................................27
Section7 Replacement parts and accessories ...................................................................................29
7.1 Replacement parts ............................................................................................................................29
7.2 Accessories.......................................................................................................................................29
Section8 Warranty and liability ............................................................................................................31
AppendixA Modbus register ..................................................................................................................33
5
Section 1 Technical data
Subject to change.
Measurement
Measurement method
Combined multiple-beam alternating light technique with IR diode system and beam focus
Turbidity (TRB)
2-channel 90° scattered light measurement in accordance
with DIN/EN 27027/ISO7027, wavelength = 860 nm
Additional measurement value verification through
eight-channel multiple-angle measurement
Solid matter (TS)
Modified absorption measurement:
Eight-channel multiple-angle measurement,
wavelength = 860 nm
Air-bubble compensation Software-based
Measurement value
compensation Software-based (process-adaptable)
Measuring range
Turbidity (TRB) 0,001 to 9999 FNU
Solid matter (TS) 0,001 to 500 g/L
Measurement accuracy Turbidity (TRB) Up to 1000 FNU/NTU: < 5 % of measurement
value ± 0,01 FNU/NTU
Reproducibility
Turbidity (TRB) < 3 %
Solid matter (TS) < 4 %
Response time 1 s < T90 < 300 s (adjustable)
Calibration
Turbidity (TRB) Calibrated before shipping
Solid matter (TS) To be calibrated on site by the customer
Zero point Calibrated permanently before shipping
Environmental conditions
Pressure range
TSS sc: < 10 bar or < 100 m < 145 PSI
TSS W sc: < 6 bar or < 60 m < 87 PSI
TSS HT sc: < 10 bar or < 100 m < 145 PSI
TSS VARI sc: < 16 bar or < 160 m < 232 PSI
TSS XL sc: < 16 bar or < 160 m < 232 PSI
TSS TITANIUM2 sc: < 10 bar or < 100 m < 145 PSI
TSS TITANIUM7 sc: < 10 bar or < 100 m < 145 PSI
Flow speed Max. 3 m/s (any air bubbles created affect the measurement)
Ambient temperature
TSS sc: 0 to 60 °C, briefly 80 °C 32 to 140 °F, briefly 176 °F
TSS W sc: 0 to 50 °C, briefly 70 °C 32 to 122 °F, briefly 158 °F
TSS HT sc: 0 to 90 °C, briefly 95 °C 32 to 194 °F, briefly 203 °F
TSS VARI sc: 0 to 80 °C, briefly 95 °C 32 to 176 °F, briefly 203 °F
TSS XL sc: 0 to 80 °C, briefly 95 °C 32 to 176 °F, briefly 203 °F
TSS TITANIUM2 sc: 0 to 60 °C, briefly 80 °C 32 to 140 °F, briefly 176 °F
TSS TITANIUM7 sc: 0 to 60 °C, briefly 80 °C 32 to 140 °F, briefly 176 °F
Distance
Sensor – wall/floor Solid matter (TS) > 10 cm, turbidity (TRB) > 50 cm
6
Technical data
Equipment properties
Dimensions
Basin sensor: Ø × L 40 mm × 330 mm (1,57 in × 13 in)
Installation sensor (TriClamp): Ø × L 40 mm × 332 mm (1,57 in × 13 in)
TSS VARI sc, TSS XL sc: Ø × L 40 mm × 232 mm (1,57 in × 9,13 in)
Materials
Parts in contact with
medium
(For TITANIUM as
stipulated in order
specification)
Head: stainless steel DIN 1.4460
Sleeve, shaft, shank: stainless steel DIN 1.4571
Sapphire glass
Gaskets: FKM, optional FFKM
(type HT on request)
Wipers (optional): PA (GF), TPV
TSS sc
TSS W sc
TSS XL sc
TSS VARI sc
Sensor connection cable (permanently connected),
Semoflex (PUR):
1 AWG 22/12 V DC twisted cable pair,
1 AWG 24/data twisted cable pair,
shared cable screen
TSS HT sc
TSS TITANIUM sc
Sensor connection cable (permanently connected), Teflon
(PTFE):
1 AWG 22/12 V DC twisted cable pair,
1 AWG 22/data twisted cable pair,
shared cable shield
Cable gland
TSS sc, TSS W sc, TSS HT sc,
TSS VARI sc, TSS XL sc: Stainless steel 1.4305
TSS TITANIUM2 sc: Grade 2 titanium
TSS TITANIUM7 sc: Grade 7 titanium
Mass Basin sensor, installation sensor (TriClamp): Approximately 1,6 kg
TSS VARI sc, TSS XL sc: Approximately 1,5 kg
Cable length 10 m (32,81 ft), max. 100 m (328 ft) with extension cable
Other
Inspection interval Upon request once per year, service contract with warranty extension to 5 years
Maintenance requirements 1 hour/month, typically
Compliance CE compliant
7
Technical data
1.1 Dimensions
Figure 1 Dimensions
1Basin sensor 3TSS XL sc
2Installation sensor (TriClamp) 4TSS VARI sc
8
Technical data
9
Section 2 General information
2.1 Safety information
Please read this entire manual before unpacking, setting up, or operating this equipment.
Pay attention to all hazard and warning notices. Failure to do so could result in serious
injury to the operator or damage to the equipment.
To prevent damage to or impairment of the device's protection equipment, the device may
only be used or installed as described in this manual.
2.1.1 Hazard notices in this manual
Note: Information that supplements points in the main text.
2.1.2 Warning labels
Read all labels and tags attached to the instrument. Personal injury or damage to the
instrument could occur if not observed.
NOTICE
The manufacturer is not responsible for any damages due to misapplication or misuse of this
product including,without limitation, direct, incidental and consequential damages, and disclaims
such damages to the full extent permitted under applicable law. The user is solely responsible to
identify critical application risks and install appropriate mechanisms to protect processes during a
possible equipment malfunction.
DANGER
Explosion hazard. This product is not suitable for use in hazardous areas.
DANGER
Indicates a potentially or imminently hazardous situation that, if not avoided, can result in death or
serious injury.
WARNING
Indicates a potentially or imminently dangerous situation that, if it is not avoided, can lead to
death or to serious injuries.
CAUTION
Indicates a possible dangerous situation that can have minor or moderate injuries as the result.
NOTICE
Indicates a situation that, if it is not avoided, can lead to damage to the device. Information that
requires special emphasis.
This symbol, if noted on the instrument, references the instruction manual for operation and/or safety
information.
This symbol may be found on an enclosure or barrier within the product and indicates a risk of electric shock
and/or death by electrocution.
10
General information
2.2 Areas of application
Figure 2 Overview
2.2.1 TSS sc/TSS W sc: 0,001 to 9999 FNU; 0,001 to 500 g/L
Extremely accurate turbidity and solid sensors made from stainless steel for
color-independent measurement of highly concentrated sludges.
This sensor is available in a basin version (with/without wiper) or an installation version
(TriClamp) (with/without wiper) (refer to 1, 2, 3 and 4 in Figure 2 Overview).
2.2.2 TSS HT sc: 0,001 to 9999 FNU; 0,001 to 500 g/L
Extremely accurate turbidity and solid sensors made from stainless steel for
color-independent measurement of highly concentrated sludges. Working temperature up
to 90 °C (194 °F); up to 95 °C (203 °F) briefly.
This sensor is available in a basin version (without wiper) or an installation version
(TriClamp) (without wiper) (refer to 1 and 2 in Figure 2 Overview).
2.2.3 TSS VARI sc: 0,001 9999 FNU; 0,001 up to 500 g/L
Extremely accurate turbidity and solid sensors made from stainless steel for
color-independent measurement of highly concentrated sludges. This sensor connects to
VARIVENT® piping systems (without wiper) (refer to 6 in Figure 2 Overview).
2.2.4 TSS XL sc: 0,001 to 9999 FNU; 0,001 to 500 g/L
Extremely accurate turbidity and solid sensors made from stainless steel for
color-independent measurement of highly concentrated sludges. This sensor connects to
TriClamp piping systems. (without wiper) (refer to 5 in Figure 2 Overview).
2.2.5 TSS TITANIUM2 sc/TSS TITANIUM7 sc: 0,001 to 9999 FNU; 0,001 to 500 g/L
Extremely accurate turbidity and solid sensors made from TITANIUM GRADE
2/TITANIUM GRADE 7 for color-independent measurement of highly concentrated
sludges. This sensor has been specially developed for use in aggressive media and is
Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal
systems. Return old or end-of-life equipment to the manufacturer for disposal at no charge to the user.
1Basin sensor 4Installation sensor (TriClamp) with wiper
2Installation sensor (TriClamp) 5TSS XL sc
3Basin sensor with wiper 6TSS Vari sc
This manual suits for next models
5
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