Greenlee ES750 User manual
99926288 © 2007 Greenlee Textron Inc. IM 1322 REV 7 2/07
INSTRUCTION MANUAL
Read and understand all of the instructions
and safety information in this manual before
operating or servicing this tool.
ES750
Battery-powered Cable Cutter
45380—with 120 V Charger
45381—with 220 V Charger
2
KEEP THIS MANUAL
Table of Contents
Description, Safety, and Purpose of this Manual .............................................................. 2
Important Safety Information .......................................................................................... 3–8
Specifications ..................................................................................................................... 9
Operation .......................................................................................................................... 10
Charger ............................................................................................................................. 11
Troubleshooting ................................................................................................................ 12
Maintenance ..................................................................................................................... 13
Illustration ......................................................................................................................... 14
Parts List ..................................................................................................................... 15–16
Description
The Greenlee Battery-powered Cable Cutter is intended to cut up to 750 Kcmil copper
and aluminum cable. The cable cutter is driven by a 12-volt motor and is powered by a
rechargeable NiCd (nickel cadmium) battery. The motor is protected by a circuit breaker.
Safety
Safety is essential in the use and maintenance of Greenlee tools and equipment.
This manual and any markings on the tool provide information for avoiding hazards and
unsafe practices related to the use of this tool. Observe all of the safety information
provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with the safe operation and
maintenance procedures for the Greenlee ES750 Battery-powered Cable Cutter.
Keep this manual available to all personnel.
Replacement manuals are available upon request at no charge.
All specifications are nominal and may change as design improvements occur.
Greenlee Textron Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.
Do not discard this product or throw away!
For recycling information, go to www.greenlee.com.
3
ES750
IMPORTANT SAFETY INFORMATION
SAFETY ALERT SYMBOL
Immediate hazards which, if not avoided, WILL result in severe injury
or death.
Hazards which, if not avoided, COULD result in severe injury or
death.
Hazards or unsafe practices which, if not avoided, MAY result in
injury or property damage.
Read and understand all of the instructions and safety informa-
tion in this manual before operating or servicing this tool.
Failure to observe this warning could result in severe injury or
death.
This symbol is used to call your attention to hazards or unsafe practices which
could result in an injury or property damage. The signal word, defined below,
indicates the severity of the hazard. The message after the signal word provides
information for preventing or avoiding the hazard.
4
IMPORTANT SAFETY INFORMATION
Cable Cutter
• Use this tool for manufacturer’s intended use only. Use other than that which is
described in this manual can result in injury or property damage.
• Do not cut steel or ACSR.
• Inspect the tool before each use. Replace any worn, damaged, or missing
items with Greenlee replacement parts. A damaged or improperly assembled
tool can break and strike nearby personnel.
Failure to observe these precautions may result in injury or property damage.
• Keeps hands away from blade.
• Remove the battery before inspecting or servicing the tool.
Failure to observe these warnings could result in severe
injury or death.
Wear eye protection when operating or servicing this tool.
Failure to wear eye protection could result in serious eye
injury from flying debris.
Electric shock hazard:
This tool is not insulated. When using this unit near
energized electrical lines, use proper personal protective
equipment.
Failure to observe this warning could result in severe injury or
death.
5
ES750
Battery
IMPORTANT SAFETY INFORMATION
• Do not charge the battery if it is cooler than 50 °F (10 °C) or warmer than
95 °F (35 °C). Damage to the battery can result.
• Do not store the battery at more than 140 °F (60 °C). Damage to the battery
can result.
• Do not use another manufacturer’s charger. Other manufacturers’ chargers
may overcharge and damage the battery.
Failure to observe these precautions may result in injury or property damage.
Do not allow any object to contact the battery terminals.
• Do not immerse batteries in liquid. Liquid may create a short circuit and
damage the battery.
• Do not place the battery into a pocket, tool pouch, or tool box with conductive
objects. Conductive objects may create a short circuit and damage the
battery.
• Do not place a battery on moist ground or grass. Moisture may create a short
circuit and damage the battery.
Failure to observe these precautions may result in injury or property damage.
Do not dispose of battery in a fire. The battery will vent harmful vapors and
can explode.
Failure to observe this warning could result in severe injury or death.
6
Battery (cont’d)
IMPORTANT SAFETY INFORMATION
• Do not expose the battery to liquids such as water, oil, or solvents. Liquids
will damage the battery.
• Do not attempt to open the battery. It contains no user-serviceable parts.
• Use this battery for manufacturer’s intended use only. Use other than that
which is described in this manual can result in injury or property damage.
• Inspect the battery before each use. Do not use a damaged battery.
Failure to observe these precautions may result in injury or property damage.
7
ES750
Charger
IMPORTANT SAFETY INFORMATION
• Do not obstruct the ventilation slots. This device generates heat while
charging. Excessive internal heat can result in a fire.
• Do not use or store the charger near a heat source. This device generates
heat while charging. Excessive internal heat can result in a fire.
Failure to observe these warnings could result in severe injury or death.
Greenlee recommends plugging the charger directly into a receptacle. If an
extension cord must be used:
• Select an extension cord with a configuration that exactly matches that of the
charger’s plug.
• Inspect the extension cord for wear or damage.
Use of an improper or damaged extension cord could result in electric shock or fire.
Electric shock hazard:
• Use indoors only.
• Do not expose the charger to rain, snow, or wet conditions.
• Unplug the charger from the power source before cleaning
the charger.
Failure to observe these warnings could result in severe
injury or death.
8
IMPORTANT SAFETY INFORMATION
Charger (cont’d)
• Do not connect the charger to a generator. Voltage fluctuations can damage
the charger.
• Inspect the charger before each use. Replace the unit if either the charger or
cord show signs of damage or wear.
• Do not attempt to repair the charger. It contains no user-serviceable parts.
• Use this tool for manufacturer’s intended use only. Use other than that which
is described in this manual can result in injury or property damage.
Failure to observe these precautions may result in injury or property damage.
Do not place anything other than the supplied 12-volt rechargeable NiCd (nickel
cadmium) battery into the battery pocket.
• Keep dirt and foreign objects out of the battery pocket.
• Do not create a short circuit across the contacts in the battery pocket.
Failure to observe this precaution may result in injury or property damage.
Use this charger to charge the supplied 12-volt rechargeable NiCd (nickel
cadmium) batteries only. Other batteries may burst if charged with this charger.
Failure to observe this warning could result in severe injury or death.
9
ES750
Specifications
Cutter
Weight (with battery) ......................................................................................... 5 lb, 8 oz
Weight (with battery, charger, and case) ........................................................ 9 lb, 10 oz
Height ................................................................................................................... 13-5/8"
Width ....................................................................................................................... 6-1/2"
Depth ...................................................................................................................... 4-1/8"
Wire Type ........................................................................................Copper or aluminum
Maximum Wire Size ......................................................................................... 750 Kcmil
Motor .................................................................................................................... 12 VDC
Battery
Type ................................................................................ Rechargeable nickel-cadmium
Voltage...................................................................................................................... 12 V
Charger
Voltage........................................................................................... 120 VAC or 220 VAC
Trigger
RESET
(yellow button)
10
Operation
1. Slide the direction control lever to select either FORWARD or REVERSE. Press the
switch to activate the cable cutter. Release the switch after the movable blade is
disengaged from the driver.
2. Place the cable to be cut against the stationary blade until it is engaged by the driver.
Close the movable blade around the cable.
3. Slide the direction control lever to FORWARD. Press the switch. After the cable is
completely cut, release the switch.
4. Slide the direction control lever to the center (LOCK) position.
Circuit Breaker
The following may cause the circuit breaker to trip:
• Cutting material that is too large
• Cutting material that is too hard
• Overheating due to continuous use
• Drawing excessive current
If the circuit breaker trips, the tool will stop. If necessary, allow the tool to cool down.
Press the RESET button. (Wait 10 seconds to 1 minute before resetting.)
REVERSE
Driver
Fixed Blade
Movable Blade
FORWARD
LOCK
Do not cut steel or ACSR.
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2
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