Graco FALCON 244086 Operation manual

308382

Rev. G

First choice when

quality counts.t

Model 244087

Model 244086

03457B

0345C

INSTRUCTIONS-PARTS LIST

INSTRUCTIONS

This manual contains important

warnings and information.

READ AND KEEP FOR REFERENCE.

3:1 RATIO FALCONt

Oil Dispensing Pumps

FOR LUBRICATING PRODUCTS ONLY

650 psi (4.5 MPa, 45 bar) Maximum Working Pressure

150 psi (1 MPa, 10 bar) Maximum Air Working Pressure

These pumps are designed to be used only in

pumping non-corrosive and non-abrasive oils and

lubricants. Any other use can cause unsafe

operating conditions and component rupture, which

can result in fluid injection or other serious bodily

injury, or fire or explosion.

WARNING

See page 6 for model numbers.

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

www.graco.com

Graco Inc. is registered to I.S. EN ISO 9001

Parts

2 308382

Table of Contents

Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Models 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

Pressure Relief Procedure 8. . . . . . . . . . . . . . . . . . .

Air Line Accessories 8. . . . . . . . . . . . . . . . . . . . . . . .

Grounding 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating and Service Instructions 9. . . . . . . . . . . .

Model 244085, Universal Pump 10. . . . . . . . . . . . . .

Model 244086, 16-Gallon (60 Liter)

Drum Cover Pump 11. . . . . . . . . . . . . . . . . . . . . . . . .

Model 244087, 55-Gallon (208 Liter)

Drum Bung Mount Pump 12. . . . . . . . . . . . . . . . . . . .

Model 244088, 55-Gallon (208 Liter)

Drum Cover Pump 13. . . . . . . . . . . . . . . . . . . . . . . . .

Model 244089, 275-Gallon (1040 Liter)

Tank Bung Mount Pump 14. . . . . . . . . . . . . . . . . . . .

Model 244094, 16-Gallon (60 Liter)

Economy Portable Dispenser 15. . . . . . . . . . . . . . . .

Parts

Model 244085, Universal Pump 16. . . . . . . . . . . . . .

Model 244086, 16-Gallon (60 Liter)

Drum Cover Pump 17. . . . . . . . . . . . . . . . . . . . . . . . .

Model 244087, 55-Gallon (208 Liter)

Drum Bung Mount Pump 18. . . . . . . . . . . . . . . . . . . .

Model 244088, 55-Gallon (208 Liter)

Drum Cover Pump 19. . . . . . . . . . . . . . . . . . . . . . . . .

Model 244089, 275-Gallon (1040 Liter)

Tank Bung Mount Pump 20. . . . . . . . . . . . . . . . . . . .

Model 244094, 16-Gallon (60 Liter)

Economy Portable Dispenser 21. . . . . . . . . . . . . . . .

Technical Data 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Phone Number 24. . . . . . . . . . . . . . . . . . . . . . . . . .

308382 3

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to

or destruction of equipment if you do not follow the

instructions.

WARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

DThis equipment is for professional use only.

DRead all instruction manuals, tags, and labels before operating the equipment.

DUse the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.

DCheck equipment daily. Repair or replace worn or damaged parts immediately.

DDo not exceed the maximum working pressure stated on the equipment or in the Technical Data

for your equipment. Do not exceed the maximum working pressure of the lowest rated component

in your system.

DUse fluids and solvents that are compatible with the equipment wetted parts. Refer to the Techni-

cal Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

DHandle hoses carefully. Do not pull on hoses to move equipment.

DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose

Graco hoses to temperatures above 66_C (150_F) or below –40_C (–40_F).

DWear hearing protection when operating this equipment.

DDo not move or lift pressurized equipment.

DComply with all applicable local, state, and national fire, electrical, and safety regulations.

DNever use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or

fluids containing such solvents in this equipment. Such use could result in a serious chemical

reaction, with the possibility of explosion, which could cause death, serious injury and/or substantial

property damage. Consult your fluid suppliers to ensure that the fluids being used are compatible

with aluminum parts.

4 308382

WARNING

INJECTION HAZARD

Fluid from the valve, leaks, or ruptured components can inject fluid into your body and cause

extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin

can also cause serious injury.

DFluid injected into the skin is a serious injury. The injury may look like just a cut, but it is a serious

injury. Get immediate medical attention.

DDo not point the valve at anyone or at any part of the body.

DDo not put your hand or fingers over the valve tip.

DDo not stop or deflect leaks with your hand, body, glove or rag.

DDo not “blow back”fluid; this is not an air spray system.

DFollow the Pressure Relief Procedure on page 8 before you clean, check, or service the

equipment.

DTighten all fluid connections before operating the equipment.

DCheck the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.

Permanently coupled hoses cannot be repaired; replace the entire hose.

MOVING PARTS HAZARD

Moving parts can pinch or amputate your fingers.

DKeep clear of all moving parts when starting or operating the pump.

DBefore checking or servicing the equipment, follow the Pressure Relief Procedure on page 8 to

prevent the equipment from starting unexpectedly.

308382 5

WARNING

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and

result in a fire or explosion and serious injury.

DGround the equipment and the object being dispensed to. Refer to Grounding on page 9.

DIf there is any static sparking or you feel an electric shock while using this equipment, stop

dispensing immediately. Do not use the equipment until you identify and correct the problem.

DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid

being dispensed.

DKeep the dispensing area free of debris, including solvent, rags, and gasoline.

DDo not smoke in the dispensing area.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,

inhaled, or swallowed.

DKnow the specific hazards of the fluid you are using.

DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,

state and national guidelines.

DThe air motor exhausts any fluids added to the input air, such as oil or antifreeze.

DAlways wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and

solvent manufacturer.

DGraco does not manufacture or supply the reactive chemical components that may be used in this

equipment and is not responsible for injury or property loss, damage, expense, or claims (direct or

consequential) that arise from the use of such chemical components.

United States Government safety standards have been adopted under the Occupational Safety and Health Act.

You should consult these standards, particularly the General Standards, Part 1910, and the Construction

Standards, Part 1926.

6 308382

Models

Model No. Size

Mounting

Type*

Hose and

Fitting Kit

Air Regu-

lator Kit

Dispense

Kit

Portable

Base

244085,

Series A

Universal X X

244086,

Series A

16 Gallon

(60 Liter)

C X X

244087,

Series A

55 Gallon

(208 Liter)

B X X

244088,

Series A

55 Gallon

(208 Liter)

C X X

244089,

Series A

275 Gallon

(1040 Liter)

B X X

244094,

Series B

16 Gallon

(60 Liter)

C X X

*Mounting types: C = Cover B = Bung Adapter

308382 7

Notes

8 308382

Installation

Pressure Relief Procedure

WARNING

INJECTION HAZARD

Fluid under high pressure can be in-

jected through the skin and cause

serious injury. To reduce the risk of an

injury from injection, splashing fluid, or moving

parts, follow the Pressure Relief Procedure

whenever you

DAre instructed to relieve the pressure

DShut off the pump

DCheck or service any of the system equipment

DInstall or change the dispensing nozzles

1. Close the pump air regulator.

2. Close the bleed-type master air valve (required in

your system).

3. Hold a metal part of the dispensing valve firmly to

the side of a grounded metal waster container, and

trigger the valve to relieve fluid pressure.

If you suspect that the dispensing valve, extension, or

nozzle is clogged or that pressure has not been fully

relieved after following the steps above, very slowly

loosen the coupler or hose end coupling and relieve

pressure gradually, then loosen it completely, then

clear the clog.

Air Line Accessories

Refer to your pump manual 309223 (supplied) for a

Typical Installation drawing and information on

recommended air line accessories.

A bleed-type master air valve is required in your

system to help reduce the risk of serious bodily

injury including fluid injection, splashing in the eyes

or on the skin, and injury from moving parts if you

are adjusting or repairing the pump.

The bleed-type master air valve relieves air

trapped between this valve and the pump after the

air is shut off. Trapped air can cause the pump to

cycle unexpectedly. Locate the valve close to the

pump.

WARNING

CAUTION

Thermal expansion of fluid in the outlet line can

cause overpressurization, This can occur when using

hard-plumbed fluid lines exposed to sunlight or

ambient heat, or when pumping from a cool to a

warm area (for example, from an underground tank

through fluid lines near the ceiling).

If thermal expansion could occur in your system, you

must install a 235998 Thermal Relief Kit at the pump

outlet to prevent overpressurization and rupture of

the pump or hose.

308382 9

Installation

Grounding

WARNING

FIRE AND EXPLOSION HAZARD

Before operating the pump, ground the

system as explained below. See Fire or

Explosion Hazard on page 5.

To reduce the risk of static sparking, ground the pump.

Check your local electrical code for detailed grounding

instructions for your area and type of equipment. Be

sure to ground all of the dispensing equipment:

DPump: Use a ground wire and clamp as shown in

Fig. 1.

DFluid hoses: Use only grounded fluid hoses.

DAir hoses: Use only grounded air hoses.

DDispensing valve: Obtain grounding through

connection to a properly grounded fluid hose and

pump.

DFluid supply container: Follow local code.

DAir compressor: Follow local code.

DTo maintain grounding continuity when flushing or

relieving pressure, always hold a metal part of the

dispense valve firmly to the side of a grounded

metal pail, then trigger the valve.

To ground the pump, loosen the grounding lug

locknut (W) and washer (X). Insert one end of a 12-ga

(1.5 mm@) minimum ground wire (Y) into the slot in lug

(Z) and tighten the locknut securely. Connect the other

end of the ground wire to a true earth ground. See

Fig 1. To order a ground wire and clamp, order Part

No. 222011.

Fig. 1

Operating and Service Instructions

Refer to your pump manual 309223 (supplied) for

operating and service instructions.

10 308382

Installation

Model 244085, Universal Pump

1. See Fig. 2. Assemble the air regulator kit (items

3a–3d) to the pump air inlet (A), as shown. Use

thread sealant and tighten all parts securely.

2. Apply thread sealant to the male threads of the 3/8

npt swivel union (2b). Screw the union into the

bleed-type master air valve (3c).

3. Apply thread sealant to the male threads of the 1/2

npt swivel union (2d). Screw the union into the

pump fluid outlet (B).

4. Connect the 1/2 npt(mbe) fluid hose (2c) to the

swivel union (2d).

5. Connect the 3/8 npt(mbe) air hose (2a) to the

swivel union (2b).

Fig. 2

Apply thread sealant.

Install ground wire 222011 (required)

here. See Fig. 1 on page 9.

Thermal Relief

Kit 235998

(recommended)

03391B

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