Graco Ultra 395 User manual

309665L

Operation

Electric Airless Sprayers

- For the application of architectural paints and coatings -

3300 psi (227 bar, 22.7 MPa) Maximum Working Pressure

Important Safety Instructions.

Read all warnings and instructions in this manual. Save these

instructions.

ti2399a

ti7374a

Ultra

395/495/595 UltraMax II

490/495/595

Ultimate Nova

395

ST Max

395/495/595

Ultimate MX II

490/495/595

ST Max II

490/495/595

Super Nova

495/595

Models

2309665L

Models

VAC Model

120

Ultra 395

Ultimate Nova 395

233960

826014

233961 233962

Ultra 495

Super Nova 495

233966

826017

233967

826018

233968

826019

Ultra 595

Super Nova 595

234490

826052

234435

826046

Ultra Max II 490

Ultimate MX II 490

249911

825028

249913

825029

249914

825036

Ultra Max II 495

Ultimate MX II 495

249915

825037

249916

825038

249917

825039

Ultra Max II 595

Ultimate MX II 595

249918

825046

249919

825045

230 CEE

ST Max 395 Hopper 233955

ST Max 395 234176 258662

ST Max 495 233956 233970 233971

ST Max 595 248661 244437

ST Max II 490 Hopper 253011

ST Max II 490 249926 253012 253013

ST Max II 495 249928 253014 249978

ST Max II 595 253015 249930

230

Europe

ST Max 395 223963

ST Max 495 233957 233975

ST Max 595 244436

ST Max II 490 249927

ST Max II 495 249929 249979

ST Max II 595 249931

110 UK

ST Max 395 223972

ST Max 495 233973 233975

ST Max 595 244436

ST Max II 490 249935

ST Max II 495 249936 249980

ST Max II 595 249937

230 Asia

Ultra 395 234180

Ultra 495 234183 234181 234182

Ultra 595 248660 244439

Ultra Max II 490 249932

Ultra Max II 495 249933 253104 253105

Ultra Max II 595 253107 249934

100

Japan

Ultra Max 495 234186 233974

Ultra Max II 495 249938 253106

Warnings

309665L 3

Warnings

The following are general warnings related to the setup, use, grounding, maintenance and repair of this equipment.

Additional, more sepcific warnings may be found throughout the body of this manual where applicable. Symbols

appearing in the body of the manual refer to these general warnings. When these symbols appear throughout the

manual, refer back to these pages for a description of the specific hazard.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static arc).

• Sprayer generates sparks. When flammable liquid is used in or near the sprayer or for flushing or

cleaning, keep sprayer at least 20 feet (6 m) away from explosive vapors.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Ground equipment and conductive objects in work area. Read Grounding instructions.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on sprayer and extension cords.

• Do not expose to rain. Store indoors.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just

a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Engage trigger lock when not spraying.

•FollowPressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

Warnings

4309665L

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. Read Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. Read Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request MSDS from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco

replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or overbend hoses or use hoses to pull equipment.

• Comply with all applicable safety regulations.

• Keep children and animals away from work area.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

PRESSURIZED ALUMINUM PARTS HAZARD

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids

containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical

reaction and equipment rupture, and result in death, serious injury, and property damage.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating

area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic

fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eye wear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

CALIFORNIA PROPOSITION 65

The engine exhaust from this product contains a chemical known to the State of California to cause

cancer, birth defects or other reproductive harm.

Component Identification

309665L 5

Component Identification

English

1 ON/OFF switch

2 Drain tube

3 Siphon tube

4 Pressure control

5 Filter

6 Trigger lock

7Pump

8 Fluid outlet

9 Prime/Spray valve

10 Service Tag (below sprayer frame)

Model 233960 shown

B



Component Identification

6309665L

Grounding

English

The sprayer must be grounded. Grounding reduces the risk of

static and electric shock by providing an escape wire for the

electrical current due to static build up or in the event of a short

circuit.

• The sprayer cord includes a grounding wire with an appropriate grounding contact. • The plug must be plugged into an

outlet that is properly installed and

grounded in accordance with all

local codes and ordinances.

ti2810a

Power Requirements Extension Cords

• Do not modify plug! If it will not fit

in outlet, have grounded outlet

installed by a qualified

electrician. Do not use an

adapter.

• 100-120V units require

100-120 VAC, 50/60 Hz, 15A,

1 phase.

• 230V units require 230 VAC,

50/60 HZ, 7.5A, 1 phase.

• Use an extension cord with an

undamaged ground contact.

• If an extension cord is necessary,

use a 3-wire, 12 AWG (2.5 mm

)

minimum.

ti4297a

Ground

ti4295

120 volt plug

Pressure Relief Procedure

309665L 7

Pressure Relief Procedure

Pails

•Solvent and oil/based fluids:

follow local code. Use only

conductive metal pails, placed on

a grounded surface such as

concrete.

• Do not place pail on a

nonconductive surface such as

paper or cardboard which

interrupts grounding continuity.

•Grounding a metal pail: connect a

ground wire to the pail by clamping

one end to pail and other end to a

true earth ground such as a water

pipe.

•To maintain grounding

continuity when flushing or

relieving pressure: hold metal

part of spray gun firmly to side

of a grounded metal pail. Then

trigger gun.

ti5850a ti5851a TIAB

English

To reduce risk of injury

from injection, follow this

procedure whenever you

are instructed to relieve

pressure, stop spraying,

service equipment or

install or clean spray tip.

1 Turn power OFF and unplug

sprayer.

2 Turn pressure to lowest setting.

Trigger gun to relieve pressure.

Turn prime valve down.

If you suspect spray tip or hose is completely clogged, or that pressure has

not been fully relieved after following these steps, VERY SLOWLY loosen

tip guard retaining nut or hose end coupling to relieve pressure gradually,

then loosen completely. Now clear tip or hose obstruction.

ti2707a

WASTE

ti2599a

ti2614a

Setup

8309665L

Setup

Throughout these instructions, Model 233960 is shown in all illustrations. Your sprayer model may look slightly

different than pictured.

1 Connect Graco airless

hose to sprayer.

Tighten securely.

2 Connect other end of

hose to gun.

3 Tighten securely. 4 Remove tip guard.

TI2597a

ti2702a

ti2703a ti2769a

5 Check inlet strainer for

clogs and debris.

6 Fill throat packing nut

with TSL to prevent

premature packing wear.

Do this each time you

spray.

7 Turn power OFF. 8 Plug power supply cord

into a properly grounded

electrical outlet.

ti2812a

Approximate Fill Level

ti2707a

ti2810a

Startup

309665L 9

Startup

9 Turn prime valve down. 10 Place siphon tube set in grounded metal pail partially filled with flushing fluid. Attach ground

wire to pail and to true earth ground. Do 1. - 5. of Startup, page 9 to flush out storage oil

shipped in sprayer. Use water to flush water-base paint and mineral spirits to flush oil-base

paint and storage oil.

ti2719a

WASTE

FLUSH

ti2756B

1 Turn pressure control to

lowest pressure.

2 Turn power ON. 3 Increase pressure to start

motor and allow fluid

to circulate through drain

tube for 15 seconds; then

turn pressure down.

4 Turn prime valve

horizontal.Take spray gun

trigger safety OFF.

TIB

ti2706a

TIB

TIB

ti2712a

Tip and Guard Assembly

10 309665L

Tip and Guard Assembly

5 Hold gun against grounded

metal flushing pail. Trigger

gun and increase fluid

pressure to 1/2. Flush

1 minute.

Inspect for leaks. Do not stop

leaks with hand or a rag! If leaks

occur, do Pressure Relief. Tighten

fittings. Do Startup, 1. - 5, page 9.

If no leaks, proceed to 6.

6 Place siphon tube in paint pail.

7 Trigger gun again into flushing pail until paint appears. Move gun to

paint pail and trigger for 20 seconds. Set gun safety ON. Assemble

tip and guard, page 10.

1 Insert metal seal and

OneSeal.

2 Insert SwitchTip. 3 Screw assembly onto

gun.

Tighten.

WASTE

ti2599a

PAINT

ti2714a

WASTE

ti2713a

ti2709a

ti2708a

ti2710a

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