Graco SDX Operating instructions
3A8689C
EN
Repair Manual
Hose Reel Swivel
Kit
For swivel replacement on SDX™ and XDX™ 10/20 Series Hose Reels only. For
professional use only.
Kit Selection:
See Kits table on page 2 to determine the correct
replacement kit(s) for your specific hose reel.
Related Manuals
Important Safety Instructions
Read all warnings and instructions in this
manual and in SDX and XDX 10/20
Series Hose Reels Instruction manual
before using the equipment. Save all
instructions.
Manual in
English Description
3A8626 SDX and XDX 10/20 Series Hose Reels
Kits
2 3A8689C
Kits
Reel P/N Frame Size Fluid Maximum Working
Pressure
Hose Size
(in./mm)
Hose
Length
(ft./mm)
Swivel Kit
SDL2D# SDX10 Air/Water
300 psi
(2.07 MPa, 20.7 bar)
3/8 50 133502
SDL6D# SDX20 Air/Water 1/2 50 133503
SDL23# SDX10 Air/Water 3/8 35 133502
SDL25# SDX10 Air/Water 3/8 50 133502
SDL56# SDX20 Air/Water 3/8 65 133502
SDL5J# SDX Truck 20 Air/Water 3/8 65 133502
SDL33# SDX10 Air/Water 1/2 35 133503
SDL65# SDX20 Air/Water 1/2 50 133503
SDL6H# SDX Truck 20 Air/Water 1/2 50 133503
SDM3B# SDX10 Oil
2000 psi (13.8 MPa,
137.9 bar)
1/2 35 133504
SDM6D# SDX20 Oil 1/2 50 133504
SDM33# SDX10 Oil 1/2 35 133504
SDM65# SDX20 Oil 1/2 50 133504
SDM6H# SDX Truck 20 Oil 1/2 50 133504
XDL2D# XDX10 Air/Water
300 psi
(2.07 MPa, 20.7 bar)
3/8 50 133509
XDL6D# XDX20 Air/Water 1/2 50 133508
XDL25# XDX10 Air/Water 3/8 50 133509
XDL33# XDX10 Air/Water 1/2 35 133508
XDL56# XDX20 Air/Water 3/8 65 133509
XDL65# XDX20 Air/Water 1/2 50 133508
XDM3B# XDX10 Oil
2000 psi (13.8 MPa,
137.9 bar)
1/2 35 133507
XDM6D# XDX20 Oil 1/2 50 133507
XDM33# XDX10 Oil 1/2 35 133507
XDM65# XDX20 Oil 1/2 50 133507
XDH15# XDX10 Grease
8000 psi (55.2 MPa,
551.6 bar)
1/4 50 133506
XDH1D# XDX10 Grease 1/4 50 133506
XDH5D# XDX20 Grease 3/8 50 133506
XDH55# XDX20 Grease 3/8 50 133506
XNL56D XDX no arm 20 Air/Water 300 psi
(2.07 MPa, 20.7 bar)
3/8 65 133509
XNL65D XDX no arm 20 Air/Water 1/2 50 133508
XNM65D XDX no arm 20 Oil 2000 psi (13.8 MPa,
137.9 bar) 1/2 50 133507
XNH55D XDX no arm 20 Grease 8000 psi (55.2 MPa,
551.6 bar) 3/8 50 133506
Warnings
3A8689C 3
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
Operation
4 3A8689C
Operation
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
1. Turn off the power supply to the pump or close the
upstream ball valve.
2. Trigger the dispense valve into a waste container to
relieve pressure.
3. Open any bleed-type master air valves and fluid
drain valves in the system.
4. Leave the drain valve open until ready to pressurize
the system.
NOTE: If you suspect that the dispense valve or
extension is clogged, or that the pressure has not been
fully relieved after following the above steps, very
slowly loosen the coupler or hose end coupling to
relieve the pressure gradually, then loosen completely.
After doing this, the obstruction can be cleared.
SDX Models - Single Pedestal
1. Perform Pressure Relief Procedure, page 4.
2. Reduce all spring tension by removing loops of
hose from the reel spool. Count the number of
loops removed so the same number can be added
back after repairing (FIG. 1).
3. Disconnect the hose from the swivel elbow (FIG. 1).
4. Using temporary plugs and caps, plug the swivel
assembly being replaced, and cap the hose. This is
recommended for liquid applications to minimize
spills (FIG. 1).
5. Unscrew the swivel shaft to remove the swivel from
the spool shaft (FIG. 1).
6. Lubricate the o-ring on the shaft of the new swivel
kit.
7. Attach the new swivel to the spool shaft (FIG. 1).
8. Torque the swivel shaft (25 - 30 ft-lbs, 33.9 - 40.7
N•m).
9. Connect the hose to the swivel elbow (FIG. 1).
10. Reapply the spring tension by adding the same
number of hose loops to the reel spool that were
removed in Step 2.
11. Test for leaks by slowly applying fluid pressure.
High Pressure Reels Only:
12. Fully extend all of the hose from the reel.
13. Pressurize the reel and hose.
14. Retract the hose.
NOTE: This relieves tension on the swivel due to hose
expansion on the spool.
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure when you stop dispensing and before
cleaning, checking, or servicing the equipment.
Operation
3A8689C 5
.
XDX Models - Dual Pedestal
1. Perform Pressure Relief Procedure, page 4.
2. Remove the inlet hose and remove the hose reel
from its mounting location.
3. Decrease spring tension:
a. Fasten the hose reel securely to a work surface
before adjusting spring tension.
b. Loosen screw (2) 3 to 5 turns. Do not
completely remove it (FIG. 2).
c. Using a hex wrench, loosen the two screws (A).
Do not completely remove them (FIG. 2).
d. Insert a 3/8 in. square drive breaker bar into
opening (B) on the spring adjustment plate (C)
(FIG. 2).
SPRING TENSION HAZARD
The hose reel spring is always under great tension,
which if released in an uncontrolled manner could
cause serious injury.
• Never allow the reel to spin freely. Uncontrolled
spinning could cause serious injury if hit by the
hose.
• Securely fasten the reel in place while making
adjustments.
• The hose reel spring is not a serviceable part. Do
not attempt to replace or service the hose reel
spring.
• Always wear heavy gloves while adjusting the
spring tension to protect your hands from being
cut on the hose reel.
FIG. 1
5
Reel
Spool
Hose
Hose
End
Swivel
Shaft
Swivel
Swivel
Elbow
SPRING TENSION HAZARD
The hose reel spring is always under great tension,
which if released in an uncontrolled manner could
cause serious injury.
• Never allow the reel to spin freely. Uncontrolled
spinning could cause serious injury if hit by the
hose.
• Always grasp the adjusting tool firmly with both
hands when adjusting tension. Spring tension
can cause the tool to move violently.
• Securely fasten the reel in place while making
adjustments.
• The hose reel spring is not a serviceable part. Do
not attempt to replace or service the hose reel
spring.
• Always wear heavy gloves while adjusting the
spring tension to protect your hands from being
cut on the hose reel.
Operation
6 3A8689C
e. While holding the breaker bar securely,
completely remove the two screws (A) (FIG. 2).
f. While firmly grasping the breaker bar with both
hands, turn it counter-clockwise one turn at a
time until the spring tension is reduced to zero
(FIG. 2).
4. Remove the screw (2) and washer (3) (FIG. 3).
5. Remove the screws (1) and nut (10) (FIG. 3).
6. Disconnect the reel hose (not shown) from the
swivel elbow (11) (FIG. 3).
7. Lay the reel down on a flat work surface.
8. Remove the swivel-side pedestal (G).
9. Remove the swivel assembly (6) (FIG. 3).
FIG. 2
B
A
C
2
Operation
3A8689C 7
10. Install washer (12) onto the swivel assembly and
install the replacement swivel assembly (6) in the
hose reel.
NOTE: FIG. 4 shows the correct shape (a) of the swivel
assembly end, and the correct alignment of the swivel
to the keyhole in the pedestal. For the hose reel to
operate correctly, these parts must be aligned
correctly.
FIG. 3
2
1
11
G
6
10
12
3
FIG. 4
a
Operation
8 3A8689C
11. Install the swivel-side pedestal (G) onto the reel.
12. Replace the nut (10) and screws (1).
13. Reinstall screw (2) and washer (3).
14. Connect the hose (not shown) to the elbow (11).
15. Tighten the spring tension.
a. Fasten the hose reel securely to a work surface
before adjusting spring tension.
b. Insert a 3/8 in. square drive breaker bar into the
opening (B) on the spring adjustment plate (C)
(see FIG. 2 on page 6).
c. Firmly grasp the breaker bar with both hands
and turn it clockwise one turn at a time to
increase (tighten) the spring tension. This is
typically 3 to 5 turns (see FIG. 2 on page 6).
d. Replace and partially tighten one screw (A).
Remove the breaker bar (see FIG. 2 on page 6).
e. Test the tension adjustment by pulling out a
section of hose and allowing it to retract.
f. If additional tension is required, insert the
breaker bar into the bracket again and remove
the screw (A). Repeat steps c through e.
g. Once the tension is set correctly, tighten
screws (A) and (2).
16. Reinstall the hose reel to the mounting location and
connect the inlet hose.
17. Test for leaks by slowly applying fluid pressure.
High Pressure Reels Only:
18. Fully extend all of the hose from the reel.
19. Pressurize the reel and hose.
20. Retract the hose.
NOTE: This relieves tension on the swivel due to hose
expansion on the spool.
Recycling and Disposal
3A8689C 9
Recycling and Disposal
End of Product Life
At the end of the product’s useful life, dismantle and
recycle it in a responsible manner.
• Perform the Pressure Relief Procedure.
• Drain and dispose of fluids according to applicable
regulations. Refer to the material manufacturer’s
Safety Data Sheet.
• Deliver remaining product to a recycling facility.
California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A8689
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2021, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision C, January 2022
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
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