Graco SDX Operating instructions

3A8689C

Repair Manual

Hose Reel Swivel

Kit

For swivel replacement on SDX™ and XDX™ 10/20 Series Hose Reels only. For

professional use only.

Kit Selection:

See Kits table on page 2 to determine the correct

replacement kit(s) for your specific hose reel.

Related Manuals

Important Safety Instructions

Read all warnings and instructions in this

manual and in SDX and XDX 10/20

Series Hose Reels Instruction manual

before using the equipment. Save all

instructions.

Manual in

English Description

3A8626 SDX and XDX 10/20 Series Hose Reels

Kits

2 3A8689C

Kits

Reel P/N Frame Size Fluid Maximum Working

Pressure

Hose Size

(in./mm)

Hose

Length

(ft./mm)

Swivel Kit

SDL2D# SDX10 Air/Water

300 psi

(2.07 MPa, 20.7 bar)

3/8 50 133502

SDL6D# SDX20 Air/Water 1/2 50 133503

SDL23# SDX10 Air/Water 3/8 35 133502

SDL25# SDX10 Air/Water 3/8 50 133502

SDL56# SDX20 Air/Water 3/8 65 133502

SDL5J# SDX Truck 20 Air/Water 3/8 65 133502

SDL33# SDX10 Air/Water 1/2 35 133503

SDL65# SDX20 Air/Water 1/2 50 133503

SDL6H# SDX Truck 20 Air/Water 1/2 50 133503

SDM3B# SDX10 Oil

2000 psi (13.8 MPa,

137.9 bar)

1/2 35 133504

SDM6D# SDX20 Oil 1/2 50 133504

SDM33# SDX10 Oil 1/2 35 133504

SDM65# SDX20 Oil 1/2 50 133504

SDM6H# SDX Truck 20 Oil 1/2 50 133504

XDL2D# XDX10 Air/Water

300 psi

(2.07 MPa, 20.7 bar)

3/8 50 133509

XDL6D# XDX20 Air/Water 1/2 50 133508

XDL25# XDX10 Air/Water 3/8 50 133509

XDL33# XDX10 Air/Water 1/2 35 133508

XDL56# XDX20 Air/Water 3/8 65 133509

XDL65# XDX20 Air/Water 1/2 50 133508

XDM3B# XDX10 Oil

2000 psi (13.8 MPa,

137.9 bar)

1/2 35 133507

XDM6D# XDX20 Oil 1/2 50 133507

XDM33# XDX10 Oil 1/2 35 133507

XDM65# XDX20 Oil 1/2 50 133507

XDH15# XDX10 Grease

8000 psi (55.2 MPa,

551.6 bar)

1/4 50 133506

XDH1D# XDX10 Grease 1/4 50 133506

XDH5D# XDX20 Grease 3/8 50 133506

XDH55# XDX20 Grease 3/8 50 133506

XNL56D XDX no arm 20 Air/Water 300 psi

(2.07 MPa, 20.7 bar)

3/8 65 133509

XNL65D XDX no arm 20 Air/Water 1/2 50 133508

XNM65D XDX no arm 20 Oil 2000 psi (13.8 MPa,

137.9 bar) 1/2 50 133507

XNH55D XDX no arm 20 Grease 8000 psi (55.2 MPa,

551.6 bar) 3/8 50 133506

Warnings

3A8689C 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The

exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.

When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.

Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this

manual where applicable.

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This

may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

Operation

4 3A8689C

Operation

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever

you see this symbol.

1. Turn off the power supply to the pump or close the

upstream ball valve.

2. Trigger the dispense valve into a waste container to

relieve pressure.

3. Open any bleed-type master air valves and fluid

drain valves in the system.

4. Leave the drain valve open until ready to pressurize

the system.

NOTE: If you suspect that the dispense valve or

extension is clogged, or that the pressure has not been

fully relieved after following the above steps, very

slowly loosen the coupler or hose end coupling to

relieve the pressure gradually, then loosen completely.

After doing this, the obstruction can be cleared.

SDX Models - Single Pedestal

1. Perform Pressure Relief Procedure, page 4.

2. Reduce all spring tension by removing loops of

hose from the reel spool. Count the number of

loops removed so the same number can be added

back after repairing (FIG. 1).

3. Disconnect the hose from the swivel elbow (FIG. 1).

4. Using temporary plugs and caps, plug the swivel

assembly being replaced, and cap the hose. This is

recommended for liquid applications to minimize

spills (FIG. 1).

5. Unscrew the swivel shaft to remove the swivel from

the spool shaft (FIG. 1).

6. Lubricate the o-ring on the shaft of the new swivel

kit.

7. Attach the new swivel to the spool shaft (FIG. 1).

8. Torque the swivel shaft (25 - 30 ft-lbs, 33.9 - 40.7

N•m).

9. Connect the hose to the swivel elbow (FIG. 1).

10. Reapply the spring tension by adding the same

number of hose loops to the reel spool that were

removed in Step 2.

11. Test for leaks by slowly applying fluid pressure.

High Pressure Reels Only:

12. Fully extend all of the hose from the reel.

13. Pressurize the reel and hose.

14. Retract the hose.

NOTE: This relieves tension on the swivel due to hose

expansion on the spool.

This equipment stays pressurized until pressure is

manually relieved. To help prevent serious injury from

pressurized fluid, such as skin injection, splashing

fluid and moving parts, follow the Pressure Relief

Procedure when you stop dispensing and before

cleaning, checking, or servicing the equipment.

Operation

3A8689C 5

XDX Models - Dual Pedestal

1. Perform Pressure Relief Procedure, page 4.

2. Remove the inlet hose and remove the hose reel

from its mounting location.

3. Decrease spring tension:

a. Fasten the hose reel securely to a work surface

before adjusting spring tension.

b. Loosen screw (2) 3 to 5 turns. Do not

completely remove it (FIG. 2).

c. Using a hex wrench, loosen the two screws (A).

Do not completely remove them (FIG. 2).

d. Insert a 3/8 in. square drive breaker bar into

opening (B) on the spring adjustment plate (C)

(FIG. 2).

SPRING TENSION HAZARD

The hose reel spring is always under great tension,

which if released in an uncontrolled manner could

cause serious injury.

• Never allow the reel to spin freely. Uncontrolled

spinning could cause serious injury if hit by the

hose.

• Securely fasten the reel in place while making

adjustments.

• The hose reel spring is not a serviceable part. Do

not attempt to replace or service the hose reel

spring.

• Always wear heavy gloves while adjusting the

spring tension to protect your hands from being

cut on the hose reel.

FIG. 1

Reel

Spool

Hose

End

Swivel

Shaft

Swivel

Elbow

SPRING TENSION HAZARD

The hose reel spring is always under great tension,

which if released in an uncontrolled manner could

cause serious injury.

• Never allow the reel to spin freely. Uncontrolled

spinning could cause serious injury if hit by the

hose.

• Always grasp the adjusting tool firmly with both

hands when adjusting tension. Spring tension

can cause the tool to move violently.

• Securely fasten the reel in place while making

adjustments.

• The hose reel spring is not a serviceable part. Do

not attempt to replace or service the hose reel

spring.

• Always wear heavy gloves while adjusting the

spring tension to protect your hands from being

cut on the hose reel.

Operation

6 3A8689C

e. While holding the breaker bar securely,

completely remove the two screws (A) (FIG. 2).

f. While firmly grasping the breaker bar with both

hands, turn it counter-clockwise one turn at a

time until the spring tension is reduced to zero

(FIG. 2).

4. Remove the screw (2) and washer (3) (FIG. 3).

5. Remove the screws (1) and nut (10) (FIG. 3).

6. Disconnect the reel hose (not shown) from the

swivel elbow (11) (FIG. 3).

7. Lay the reel down on a flat work surface.

8. Remove the swivel-side pedestal (G).

9. Remove the swivel assembly (6) (FIG. 3).

FIG. 2

Operation

3A8689C 7

10. Install washer (12) onto the swivel assembly and

install the replacement swivel assembly (6) in the

hose reel.

NOTE: FIG. 4 shows the correct shape (a) of the swivel

assembly end, and the correct alignment of the swivel

to the keyhole in the pedestal. For the hose reel to

operate correctly, these parts must be aligned

correctly.

FIG. 3

FIG. 4

Operation

8 3A8689C

11. Install the swivel-side pedestal (G) onto the reel.

12. Replace the nut (10) and screws (1).

13. Reinstall screw (2) and washer (3).

14. Connect the hose (not shown) to the elbow (11).

15. Tighten the spring tension.

a. Fasten the hose reel securely to a work surface

before adjusting spring tension.

b. Insert a 3/8 in. square drive breaker bar into the

opening (B) on the spring adjustment plate (C)

(see FIG. 2 on page 6).

c. Firmly grasp the breaker bar with both hands

and turn it clockwise one turn at a time to

increase (tighten) the spring tension. This is

typically 3 to 5 turns (see FIG. 2 on page 6).

d. Replace and partially tighten one screw (A).

Remove the breaker bar (see FIG. 2 on page 6).

e. Test the tension adjustment by pulling out a

section of hose and allowing it to retract.

f. If additional tension is required, insert the

breaker bar into the bracket again and remove

the screw (A). Repeat steps c through e.

g. Once the tension is set correctly, tighten

screws (A) and (2).

16. Reinstall the hose reel to the mounting location and

connect the inlet hose.

17. Test for leaks by slowly applying fluid pressure.

High Pressure Reels Only:

18. Fully extend all of the hose from the reel.

19. Pressurize the reel and hose.

20. Retract the hose.

NOTE: This relieves tension on the swivel due to hose

expansion on the spool.

Recycling and Disposal

3A8689C 9

Recycling and Disposal

End of Product Life

At the end of the product’s useful life, dismantle and

recycle it in a responsible manner.

• Perform the Pressure Relief Procedure.

• Drain and dispose of fluids according to applicable

regulations. Refer to the material manufacturer’s

Safety Data Sheet.

• Deliver remaining product to a recycling facility.

California Proposition 65

CALIFORNIA RESIDENTS

WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A8689

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

www.graco.com

Revision C, January 2022

Graco Information

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590

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