Graco 2300 Hi-Boy Guide

ti25419a

334827A

Operation, Parts

Electric Airless

Sprayers

For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

For portable airless spraying of architectural paints and coatings.

2300 Hi-Boy

3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure

See page 3 for additional model information.

Important Safety Instructions

Read all warnings and instructions in this manual and related manuals. Be familiar with

the controls and the proper usage of the equipment. Save these instructions.

Related Manuals

Gun– 312363 Pump – 334599

Use only genuine Graco replacement parts.

The use of non-Graco replacement parts may void warranty.

Contents

2334827A

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Startup/Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Spray Tip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Clear Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2300 Hi-Boy Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2300 Hi-Boy Sprayer Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Control Box and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Control Box and Filter Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Models

334827A 3

Models

VAC

Hi-Boy

230

CEE 7/7 2300 Hi-Boy

Warnings

4334827A

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this

equipment. The exclamation point symbol alerts you to a general warning and the hazard

symbols refer to procedure-specific risks. When these symbols appear in the body of this

manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols

and warnings not covered in this section may appear throughout the body of this manual

where applicable.

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces

the risk of electric shock by providing an escape wire for the electric current. This product is

equipped with a cord having a grounding wire with an appropriate grounding plug. The plug

must be plugged into an outlet that is properly installed and grounded in accordance with all

local codes and ordinances.

•Improper installation of the grounding plug is able to result in a risk of electric shock.

•When repair or replacement of the cord or plug is required, do not connect the grounding

wire to either flat blade terminal.

•The wire with insulation having an outer surface that is green with or without yellow stripes

is the grounding wire.

•Check with a qualified electrician or serviceman when the grounding instructions are not

completely understood, or when in doubt as to whether the product is properly grounded.

•Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed

by a qualified electrician.

•This product is for use on a nominal 230V circuit and has a grounding plug similar to the

plugs illustrated below.

•Only connect the product to an outlet having the same configuration as the plug.

•Do not use an adapter with this product.

Extension Cords:

•Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that

accepts the plug on the product.

•Make sure your extension cord is not damaged. If an extension cord is necessary use 12

AWG (2.5mm2) minimum to carry the current that the product draws.

•An undersized cord results in a drop in line voltage and loss of power and overheating.

ti25670a

230V

Warnings

334827A 5

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help

prevent fire and explosion:

•Do not spray flammable or combustible materials near an open flame or sources of ignition

such as cigarettes, motors, and electrical equipment.

•Paint or solvent flowing through the equipment is able to result in static electricity. Static

electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All

parts of the spray system, including the pump, hose assembly, spray gun, and objects in

and around the spray area shall be properly grounded to protect against static discharge

and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.

•Verify that all containers and collection systems are grounded to prevent static discharge.

Do not use pail liners unless they are antistatic or conductive.

•Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2

adapter.

•Do not use a paint or a solvent containing halogenated hydrocarbons.

•Do not spray flammable or combustible liquids in a confined area.

•Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

•Sprayer generates sparks. Keep pump assembly in a well ventilated area at least 20 feet

(6.1 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray

pump assembly.

•Do not smoke in the spray area or spray where sparks or flame is present.

•Do not operate light switches, engines, or similar spark producing products in the spray

area.

•Keep area clean and free of paint or solvent containers, rags, and other flammable

materials.

•Know the contents of the paints and solvents being sprayed. Read all Material Safety Data

Sheets (MSDS) and container labels provided with the paints and solvents. Follow the

paint and solvents manufacturer’s safety instructions.

•Fire extinguisher equipment shall be present and working.

Warnings

6334827A

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the

event that injection occurs, get immediate surgical treatment.

•Do not aim the gun at, or spray any person or animal.

•Keep hands and other body parts away from the discharge. For example, do not try to stop

leaks with any part of the body.

•Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

•Use Graco nozzle tips.

•Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs

while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving

the pressure before removing the nozzle tip to clean.

•Equipment maintains pressure after power is shut off. Do not leave the equipment

energized or under pressure while unattended. Follow the Pressure Relief Procedure

when the equipment is unattended or not in use, and before servicing, cleaning, or

removing parts.

•Check hoses and parts for signs of damage. Replace any damaged hoses or parts.

•This system is capable of producing 3300 psi. Use Graco replacement parts or accessories

that are rated a minimum of 3300 psi.

•Always engage the trigger lock when not spraying. Verify the trigger lock is functioning

properly.

•Verify that all connections are secure before operating the unit.

•Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the

controls.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

•Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

•Do not operate or spray near children. Keep children away from equipment at all times.

•Do not overreach or stand on an unstable support. Keep effective footing and balance at

all times.

•Stay alert and watch what you are doing.

•Do not operate the unit when fatigued or under the influence of drugs or alcohol.

•Do not kink or over-bend the hose.

•Do not expose the hose to temperatures or to pressures in excess of those specified by

Graco.

•Do not use the hose as a strength member to pull or lift the equipment.

•Do not spray with a hose shorter than 25 feet.

•Do not alter or modify equipment. Alterations or modifications may void agency approvals

and create safety hazards.

•Make sure all equipment is rated and approved for the environment in which you are using

it.

Warnings

334827A 7

ELECTRIC SHOCK HAZARD

This equipment must be grounded.Improper grounding, setup, or usage of the system can

cause electric shock.

•Turn off and disconnect power cord before servicing equipment.

•Connect only to grounded electrical outlets.

•Use only 3-wire extension cords.

•Ensure ground prongs are intact on power and extension cords.

•Do not expose to rain. Store indoors.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious

chemical reaction and equipment rupture. Failure to follow this warning can result in death,

serious injury, or property damage.

•Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon

solvents or fluids containing such solvents.

•Do not use chlorine bleach.

•Many other fluids may contain chemicals that can react with aluminum. Contact your

material supplier for compatibility.

MOVING PARTS HAZARD

Moving parts can pinch, cut, or amputate fingers and other body parts.

•Keep clear of moving parts.

•Do not operate equipment with protective guards or covers removed.

•Pressurized equipment can start without warning. Before checking, moving, or servicing

equipment, follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,

inhaled, or swallowed.

•Read MSDSs to know the specific hazards of the fluids you are using.

•Store hazardous fluid in approved containers, and dispose of it according to applicable

guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury,

including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective

equipment includes but is not limited to:

•Protective eyewear, and hearing protection.

•Respirators, protective clothing, and gloves as recommended by the fluid and solvent

manufacturer.

CALIFORNIA PROPOSITION 65

This product contains a chemical known to the State of California to cause cancer, birth defects

or other reproductive harm. Wash hands after handling.

Component Identification

8334827A

Component Identification

ti25671a

A ON/OFF Switch

B Pressure Control

D Prime Valve

F Tip Guard

G Spray Tip

HGun

J Airless Hose

K Power Cord

L Trigger Lock

M Drain Tube

N Fluid Intake

PPump

R Fluid Outlet

S Hanger

TFilter

U Finger Guard / TSL Fill Point

V Pail Hook

Model/Serial Tag (Not shown, located

on bottom of unit.)

Grounding

334827A 9

Grounding

This sprayer includes a ground wire with an

appropriate ground contact.

The plug must be plugged into an outlet that

is properly installed and grounded in

accordance with all local codes and

ordinances.

Do not modify the plug provided; if it does not

fit the outlet, have the proper outlet installed

by a qualified electrician.

Power Requirements

230V units require 230 VAC, 50/60 HZ, 7A,

1 phase.

Extension Cords

Use an extension cord with an undamaged

ground contact. If an extension cord is

necessary, use a 3-wire, 12 AWG (2.5 mm2)

minimum.

NOTE: Smaller gauge or longer extension

cords may reduce sprayer performance.

Pails

Solvent and oil-based fluids: follow local

code. Use only conductive metal pails,

placed on a grounded surface such as

concrete.

Do not place pail on a non-conductive surface

such as paper or cardboard which interrupts

grounding continuity.

Always ground a metal pail: connect a

ground wire to the pail. Clamp one end to the

pail and the other end to a true earth ground

such as a water pipe.

To maintain ground continuity when

sprayer is flushed or pressure is relieved:

hold metal part of spray gun firmly to the side

of a grounded metal pail then trigger the gun.

The equipment must be grounded to

reduce the risk of static sparking and

electric shock. An electric or static spark

can cause fumes to ignite or explode. An

improper ground can cause electric shock.

A good ground provides an escape wire for

the electric current.

ti24584a

ti25808a

Pressure Relief Procedure

10 334827A

Pressure Relief Procedure

Follow the Pressure Relief

Procedure whenever you see this

symbol.

1. Turn the ON/OFF switch to the OFF

position. Wait 7 seconds for power to

dissipate.

2. Engage the trigger lock.

3. Turn pressure control to the lowest

setting. Disengage the trigger lock.

4. Hold a metal part of the gun firmly to a

grounded metal pail. Trigger the gun to

relieve pressure.

5. Engage the trigger lock.

This equipment stays pressurized until

pressure is manually relieved. To help

prevent serious injury from pressurized

fluid, such as skin injection, splashed fluid

and moving parts, follow the Pressure

Relief Procedure whenever sprayer is

stopped and before sprayer is cleaned or

checked, and before equipment is

serviced.

ti24586a

ti25809a

ti24603a

ti25808a

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