Graco 26A010 User manual

Instructions

Integrated Integrated

IntegratedAir Air

AirControl Control

Control3A3465A

For For

Foruse use

usewith with

withPD2K PD2K

PD2Kfor for

forusing using

usingautomatic automatic

automaticspray spray

sprayguns. guns.

guns.For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Not Not

Notapproved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardouslocations. locations.

locations.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanual.Save Save

Savethese these

these

instructions. instructions.

instructions.

Seepage3formodelinformation.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................3

RelatedManuals................................................3

Warnings...........................................................4

Introduction........................................................7

Installation..........................................................7

MountingtheAirControlEnclosure...............8

CANConnections........................................8

AirConnections...........................................8

Grounding...................................................8

Components.......................................................9

Operation...........................................................14

PressureReliefProcedure............................14

AirOperations..............................................14

Maintenance......................................................15

InstallUpgradeandKeyTokens...................15

Troubleshooting..................................................16

Repair................................................................18

CoverRemoval............................................18

VoltagetoPressureRepair...........................18

FanAirSolenoidRepair...............................19

AtomizingAirSolenoidRepair.......................19

PaintTrigger/AuxiliaryAirSolenoid

Repair............................................19

FluidControlModuleRepair.........................20

CoverReattachment....................................20

Notes................................................................21

Parts..................................................................22

Dimensions........................................................24

TechnicalData...................................................25

23A3465A

Models

Models Models

Models

Part Part

PartNo. No.

No.Series Series

SeriesMaximum Maximum

MaximumAir Air

AirWorking Working

WorkingPressure Pressure

Pressure

26A010A100psi(0.7MPa,7.0bar)

Related Related

RelatedManuals Manuals

Manuals

Manual Manual

ManualNo. No.

No.Description Description

Description

313516AirProAutomaticSprayGuns

313869AirProEFXAutomaticSprayGuns

Manual Manual

ManualNo. No.

No.Description Description

Description

332992ProXpcAutoElectrostaticSpray

Guns

311052G40AutomaticAir-AssistedSpray

Guns

3A3465A3

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Paint

orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand

explosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Neversprayor󰘱ushsolventathighpressure.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless

theyareanti-staticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan

causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore

servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes

andregulations.

43A3465A

Warnings

WARNING WARNING

WARNING

SKIN SKIN

SKININJECTION INJECTION

INJECTIONHAZARD HAZARD

HAZARD

High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay

looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get

Getimmediate immediate

immediatesurgical surgical

surgical

treatment. treatment.

treatment.

•Donotspraywithouttipguardandtriggerguardinstalled.

•Engagetriggerlockwhennotspraying.

•Donotpointgunatanyoneoratanypartofthebody.

•Donotputyourhandoverthespraytip.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopsprayingandbeforecleaning,checking,

orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

3A3465A5

Warnings

WARNING WARNING

WARNING

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMES

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

63A3465A

Introduction

Introduction Introduction

Introduction

TheIntegratedAirControlisdesignedtocontrol

sprayparametersforautomaticspraygunsaspartof

apaintcoatingsystem.

TheIntegratedAirControlprovidesthe󰘱exibilityto

controlatomizingandfanairwithavariablesetpoint.

Atomizingandfanaircanbeenabledordisabled

independently.Alsoincludedistheabilitytocontrol

thepainttrigger.

Threeauxiliarysolenoidsareprovidedthatcustomers

canusetoactivatefeaturesorcomponentssuchas

aircapcleanersanddumpvalves.

Installation Installation

Installation

Installingandservicingthisequipmentrequires

accesstopartswhichmaycauseelectricalshock

orseriousinjuryifworkisnotperformedproperly.

Donotinstallorservicethisequipmentunlessyou

aretrainedandquali󰘰ed.

Thefollowing󰘰gure,whichincludestheIntegrated

AirControl,isnotanactualsystemdesign.Contact

yourGracodistributorforassistanceindesigning

yoursystem.

Typical Typical

TypicalInstallation Installation

Installation

Key: Key:

Key:

ID ID

IDComponent Component

Component

R R

RIntegratedAirControl

Thestepsinallofthefollowingproceduresapplyonlytotheintegratedaircontrol(R).

3A3465A7

Installation

Mounting Mounting

Mountingthe the

theAir Air

AirControl Control

ControlEnclosure Enclosure

Enclosure

1.Selectalocationclosetotheothercomponentsin

yoursystem(seethe󰘰gureinTypicalInstallation

),andoutsideofthehazardouslocationarea.

Providesuf󰘰cientclearancetoremovethecover

andtoattachcablesandairlines.

2.UsetheMountingLayoutinDimensions,page24,

tolocateanddrillmountingholes.

3.Securetheaircontrolenclosurebeforeattaching

theCANcablesandairlines.

CAN CAN

CANConnections Connections

Connections

Theaircontrolmodulereceivescommandsand

powerthroughtheCANconnections.Themoduleis

wiredinserieswithothersystemcomponents.

1.ConnectanunattachedCANcablefromoneof

theneighboringsystemcomponentstoeitherof

theCANconnections(K).

2.ConnectasecondCANcabletotheotherCAN

connection.Theotherendofthiscablewillbe

attachedtothenextcomponentinseries.

Air Air

AirConnections Connections

Connections

NOTE: NOTE:

NOTE:Ifyourairsourcedoesnothavea󰘰lter,install

anair󰘰ltertoensureadry,cleanairsupplytothe

gun.Dirtandmoisturecanruintheappearanceof

your󰘰nishedworkpiece.

Inlet Inlet

InletAir Air

Air

Connectthecompressedairsupplyinletusinga3/8

in.(9.5mm)ODhose.Seetheairinlet(L)ontheAir

ControlEnclosureinComponents,page9.

Outlet Outlet

OutletAir Air

Air

1.Attachoneendofa5/16in.(8mm)ODhoseto

thefanairoutlet(H)ontheAirControlEnclosure

inComponents,page9.Routetheotherend

tothefanairinletonthegun.Refertothe

Installationmanualforyourgun.

2.Attachoneendofa5/16in.(8mm)ODhoseto

theatomizingairoutlet(J).Routeotherendto

theatomizingairinletonthegun.Refertothe

Installationmanualforyourgun.

3.Attachoneendofa5/32in.(4mm)ODhose

tothepainttriggersolenoid(D).Routetheother

endtothepainttriggerinletonthegun.Referto

theInstallationmanualforyourgun.

4.Attachoneendofa5/32in.(4mm)ODhoseto

theauxiliary1solenoid(E).

5.Attachoneendofa5/32in.(4mm)ODhoseto

theauxiliary2solenoid(F).

6.Attachoneendofa5/32in.(4mm)ODhoseto

theauxiliary3solenoid(G).

NOTE: NOTE:

NOTE:Examplesforhowtouseauxiliarysolenoids

includeaircapcleanersanddumpvalves.

Grounding Grounding

Grounding

Thisequipmentmustbegroundedtoreducethe

riskofstaticsparkingandelectricshock.Electric

orstaticsparkingcancausefumestoigniteor

explode.Impropergroundingcancauseelectric

shock.Groundingprovidesanescapewireforthe

electriccurrent.

Verifythegroundwireisattachedtotheground

screw(P),andthescrewisattachedsecurelyto

theaircontrolenclosure.Connecttheotherendof

groundwiretoanearthground.

83A3465A

Components

Components Components

Components

Air Air

AirControl Control

ControlEnclosure Enclosure

Enclosure

Figure1AirControlComponents

Key: Key:

Key:

ID ID

IDComponent Component

Component

A A

AFluidControlModule(FCM)

B B

BVoltagetoPressure(V2P)Regulator(AtomizingAir)

C C

CVoltagetoPressure(V2P)Regulator(FanAir)

D D

DPaintTriggerSolenoid

E E

EAuxiliary1Solenoid

F F

FAuxiliary2Solenoid

G G

GAuxiliary3Solenoid

H H

HFanAirOutlet

J J

JAtomizingAirOutlet

K K

KCANConnections

L L

LAirInlet

M M

MFanAirSolenoid

N N

NAtomizingAirSolenoid

P P

PGroundScrew

3A3465A9

Components

Fluid Fluid

FluidControl Control

ControlModule Module

Module

TheAirControlusesaFluidControlModule(FCM)tomanagetheinletandoutletofair.

Key: Key:

Key:

ID ID

IDDescription Description

Description

AA AA

AAPort1:Splittercabletotheshapingsolenoids:

1.Fan

2.Atomizing

AB AB

ABPort2:SplittercabletotheSMCsolenoids:

1.PaintTrigger

2.Auxiliary1

3.Auxiliary2

4.Auxiliary3

AC AC

ACPort3:ControltotheAtomizingAirVoltagetoPressureregulator

AD AD

ADPort4:ControltotheFanAirVoltagetoPressureregulator

AE AE

AEPort5:NotUsed

AF AF

AFPort6:PressureFeedbackfromtheAtomizingAirVoltagetoPressureregulator

AG AG

AGPort7:PressureFeedbackfromtheFanAirVoltagetoPressureregulator

AH AH

AHCANConnection:SuppliespowerandcommunicationtotheGCAcomponents.

AJ AJ

AJAccessCover

103A3465A

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