GE CleanDesign GSD400T User manual

gGE Consumer Service Training

Technician Manual

Clean Design Electro-Mechanical Dishwashers

GSD400T GSD900T GSD1910T

GSD500T GSD930T GSD1920T

GSD530T GSD950T GSD1930T

GSD550T GSD980T

GSD650T GSD1200T GSC700T

GSD680T GSD1230T GSC800T

GSD700T GSD1350T GSC1200T

GSD730T GSD1380T

GSD750T GSD1400T GSM603T

GSD780T GSD1410T

GSD800T GSD1420T

GSD830T GSD1430T

Pub. No. 31-3280

CleanDesign

Dishwashers

TABLE

CONTENTS

Electro-Mechanical Built-In Models i

Electro-Mechanical Portable/ConvertiblefUndersink Models ii

General/Exploded Wash

Arms

Wash

Arm

Service 2

Sump

Service/Calrod Redesign 3

Etscutcheon/Low

Travel

Switch

Control Panel

Assembly

&Service 5

Cycle Extender Operation (GSD1400T) 6

Cam ChartfWater Fills 7

IClean

Design

Dishwasher Models I

--------------

NONE

TURN

1400T

1410T

1420T

1430T

1lT

DIAL

DIAL DIAL

DIAL.

DtAL

DIAL

DIAL.

DIAL

1lT 1lT

1lT

tLT

,.0

1lT

tLT

iJR1PB

tLr

tLT

1lT

DIAl

DIAL

DIAL.

DIAL

DIAL DIAL

TURN

DIAL

DIALS

ILT

RKR

RKR RKR

2PO

RKR

OR2PB

2LT

lLT

tLT

2LT 2LT

,LT ,

lLT

ILT

500

500 500

SOO SOO

500

SOO

'00

TIMED TlMED

TIMED

TIMED TIMED

TIMEO

TIMED

YES YES YES YES YES YES YES YES YES YES

•T•7,,4J0000

,J,J J J J,J2 2 2

44•4 4 4 •444 4 4

PClTR PClTR PClTR

PelTR

PClTR PClTR pClTR

pCITR

PClTR PClTR PClTR PClTR

SWA

SW. SW.

SWA STD STO sm STO STO STO STO STD

YES YES YES YES YES YES

NO NO NO NO NO

NO NO

NO NO NO

NO NO NO NO NO

Warranty-Years

11215120

1f2FS120

1I215J10

1/2110

112110

1/2110

112110

1/2110

1/2J1D

1/10

D\.\'F_8/93

ELECTRO-MECHANICAL BUILT-IN

rMOD"i~~~~

IClean

Design

Dishwasher Models I

~------------

ELECTRO-MECHANICAL

PORTABLEICONVERTIBLEIUNDERSINK

MODEL

GSC/GSM:

Tub

Flange

Trim

Cycle Start

GSC

GSM

1200T

BOOT

700T 603T

UNDER-

SINK

NONE NONE NONE

NONE

TURN TURN TURN

TURN

500 500

TIMED TIMED

YES

perm.

PCITR

STO STO

NO NO

11210

1f2110

Start

Delay Start

Heated

Dry'onloff

Heated

Wash

onloff

Clr/Reset/Cancel

Calrod Walt$

T-statIT

-mister

Water Heat Ext.

Indicator

Lights

Wash Levels

Mid Level Wash

Lower

Wash

Filter

System

Drain

Pump

Warranty-Years

DWF$19~

DIAL

lLT

DIAL

DIAL6HR

1LT

500

TIMED

YES

PCITR

sw.

YES

1/2110

DIAL

1LT

DIAL.

RKR

'LT

soo

TIMED

yes

•

PCIT.

STO

1/2110

DIAL

OIAL

lLT

DIAL

RKR

DlAt

1P0

DIAL

,PO

The

new

"Clean

Design"

dishwasherline has been

developed

satisfy

areductioninenergyrequire-

mentsand

addnewmodelfeatures. Thechanges

are in

number

cycles,

time

fills, wash arm

configuration,

appearance,

control

panel cover,

sump

cover,

filter

frame, piston and

nut

shaft

height, Calrod shape, new

Low

Travel switches

and

indicator

lights.

Astyrofoam

moisturebarrier

has been changed in

the

inner

door. The

power

shower

hose

smaller

diameter, and on the

low

end

models

is packed

with

the

clamp and placed

in the

upper

rack

for

shipment.

"SmartWash" Wash

Arm

Clean

Design

DISHWASHER

The appearance is a

continuation

the "EURO"

look

flush

front,

and

the

model line

Low

Travel

switches and

Indicator

lights

give

the

electro-

mechanical models the

"electronic"

look.

Use

chrome

trim

has been reduced and matching

color

trim

is the norm.

Standard Wash

Arm

L,EHHAND1HREAtIS

NUTT()Yotft

NI}T

Til'NER

SLJDES

UPWAADS

" •

POM:R.

TOWER

ASSElItlll

YI.ffT

HAND

n1READS

NUTTO'MR

NUTTOWEfI

r---1

SLDES

UPWARDS

::--~,.

:),

f---------POWERTOWER

ASSlMBlY

e~--",""'G

RETAiNEfl

SPRAY

....

RlGHf!'IAN!)

THRElDS

--ruB

~--RIGHTHAND~

8--

PUMPOO~NECTO~

"---

....

tl-SPRAY...,HUB

--liGHT

HA~D

THREADS

fi~

f---~Yl

--lU'

s----

"'HT

HANOll<READS

8~--

PlIMPCONNECTOR

CleanDesign

DISHWASHER

•

WASH ARM SERVICE AND DISASSEMBLY:

Check

spray

arm holes

for

bits

china, seeds

and

other

foreign

matter.

Check

spray

arm rotation.

Remove

nut

tower

(illustration

the

right) -

LEFT HAND THREADS-

using ascrewdriver-

blade.

Lift

out

Power

Tower

assembly and Nut Tower.

Remove 1(4"

hex

head

screw

from

the center

the

wash arm

release arm.

Spray arm

hub

and entire spray arm assembly

can be removed

turning

spray

arm

hub

(right

hand threads) and removing.

Reverse

reassemble.

The

illustration

are

right

shows

the

parts

that

are

common

both

the

Standard and

the

Whirlybird

spray

arm sytems. Parts

that

are interchangeable

are:

j--

.--~-

POWER TOWER ASSEMBLY

SPLIT RING

SCREW

BEARING

RETAINER

SPRAY ARM HUB

PUMP CONNECTOR

-1VO

The

sump

cover

has been redesigned, although

the

operation

still

the

same.

CleanDesign DISHWASHER

MOTOR STALLED-HUMS

1. Remove power.

Try

turn

fan blade

clock-

wise

determine

seal is

tuck

and can

broken loose.

motor

shaft

can

not

beturned,

cutter

blade may

bound up. Proceed

step

#2.

inside

dishwasher, remove

sump

cover

shown

illustration

at right. Remove the

grid

and

reach

down

into

the

sump.

Check

for

blockages

such

as bone, wire ties, etc. Check

"pocket"

left

side

sump;

contains

debris, clean

thoroughly.

motor

haft

cannot

be turned, remove mechanism.

AMOUNT OF WATER-CHECKING

Check level

allowing

dishwasher

fill normally

for

first

fill. Measure

the

water

level by standing

arule

the

pedestal in

the

tub

bottom

center,

just

front

the

spray arm hub. The water

level

should

be 3/S"

high.

the

water

level

low,

check

for

clogged screen in

water

valve, and check

float

switch.

REMOVE SUMP

covER

SCREWS.

SWOE

SUMP

COVER TO

LEFt-

SUMP COVER

SCREWS

/ \

I I

CALROD REDESIGN

The

illustrations

the

right

also

show

the

new

shape

the

Calrods,

accomodate the new

wash

arm design. The Calrod

supports

have

also been changed

ametal bracket

type

with

point

mounting

prevent the Calrod

from

touching

the

inner

door,

sides

lower

wash

arm. Remove a

114"

hex

screw

the

top

the

Calrod brackets

remove. The rear

support

also

a1/4" hex,

with

pivot

and hole

stablilize the bracket. The electro-mechanical

CleanDesign

models

all have a500

watt

Calrod.

PLACE

'lUll'

INDLeATED

WATER

$KOULD

MEASURE

,/lI··MIN.TO

'··M

......

!NO

FIRst

Fill

CleanDesign DISHWASHER e

The

Low

Travel

Switch

an innovation

that

gives

the

look

amembrane

type

touch pad

pushbutton

switches, and provides

the

"elec"

tronic"

appearance

the

electro-mechanical

models. While

the

touch

pad appears exactly

like any

other

does require a

light

push

activate

the

Low

Travel Switch pushbutton.

Low

Travel Switch pads are organized

from

the

heavy wash cycles

the

left

the

lightest

the right. The Wash Heat

Boost

and Heated Dry

options

can

changed

only

first

touching

the

Options

reset LT

switch

pad. Each

Low

Travel

switch

has an

indicator

light

directly

above it,

which

will

stay on

until

the

door

latch

is opened.

Arotary

dial

used

start

the

dishwasher, as

well as

start

time

delay, and

other

cycles such

Short

Wash, a

rocker

switch

is used

for

Heated Dry

on/off

some

models.

(Note: The

unit

shipped

with

protec-

tive

film on the

etscutcheon.

When re-

moved

without

care

may bend the Lexan

face

which

bonded

aluminum

panel)

"Options/Resef'

must be used

change

IndicatorUghts

ENERGY

.....

,"""

"""_,~"''''''/

OPTIONS

III /

-e

........

t •

.f,.

_,-

"'!..

~"~".

~1!'

.,~60

....

("',,_

,,"DOT

t"r:1('500Cll

x'"')

<It,~

-'.,.

w'lJ'

,--,

.•

•.-.J

,,~??-*,~.

....

a.rirrlPfII."",

...

~Low

Travel Switch

eCleanDesign DISHWASHER

The

inner

door

panel is separated as before

with

the

exception

that

the

door

latch handle

will

now

pass

through

the

door

panel opening

without

removal. The illustrations

the

right

show

how

remove and service

the

Control Panel assem-

:~~~~~:}--------

bly. The

timers

are

different

since

they have

reduced

times

for

fills

and

1less fill

accomplish

reduced energy requirements

.•

CONTROL PANEL ASSEMBLY =

TO SERVICE CONTROLS

1. Remove

cover

lifting

tab

at each end.

....

.....

GOTAB

SERVICING PUSHBUTTON SWITCH

A. Remove

switch

bracket assembly

B. Remove

the

necessary push

buttons

remove

the

mounting

screws.

Clean

Design

DISHWASHER •

Some electro-mechanical CleanDesign models

have

Potscrubber

cycle,

and

Wash Heat

Boost

option.

When

the

Potscrubber

pushbutton

is depressed

the

control

panel,

contacts

19-20 are closed.

This

set

circuit

through

timer

switch

contacts

5M-5B

(that

are

closed

during

main

wash)

terminal

on the Cycle Extender

Switch.

From

the

circuit

inside

the

extender

through

a5400 Ohm resistor, and

through

normally

closed

set

switch

contacts

terminal L2,

which

goes

the

other

side

the

power

supply.

The 5400 Ohm

resistor

heats

and causes

the

bi-metal

switch

contacts

H2-L2

open. When

this

happens,

the

timer

motor

circuit

is opened,

and

the

resistor

circuit

also opened.

When

the

bi-metal

switch

cools

down,

the

switch

contacts

H2-L2 reclose, and the

timer

starts

running

again, and

the

resistor

heats

again.

This

action

is repeated

over

and over

until

the

timer

motor

moves

the

cam enough

open

timer

switch

contacts

5M-5B

that

supply

power

Hi.

The GSD1400T is a

full

featured electro-me-

chanical

model

and has Wash Heat

Boost

option

and

Potscrubber

cycle.

During

the main

wash

cycle

the

Wash Heat

Boost

option

oper-

ates when

contacts

17-18 are closed.

This

sets

the

circuit

through

timer

switch

contacts

7M-

7B. This

condition

causes

the

extension

Potscrubber

cycle by approximately

minutes,

and

other

cycles

approximately

minutes.

CYCLE

EXTENDER

SWITCH

TERMINAL

NUMBERS

MOLDEDIN

HOUSING

IllER

I::-::------(M

I-:I=--+-~::""-----"'"'t"t;1o=-----=-

.01

BOOn

IHI

7M~

l]4QQnJ

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