GAI-Tronics Titan CB User manual

Doc. No. 502-20-0099-001 Iss3. Dec 2007 (CN33056-001)

Installation and User Guide

Titan CB (1064)

Commander CB (1064)

Weather Resistant Telephones

GAI-TRONICS

Titan

Commander

2 Titan CB, Commander CB

CONTENTS

Safety and Care Information....................................................................... 3

Product Description .................................................................................... 3

2.1.

Changes from previous versions.................................................. 3

2.2.

Titan features ............................................................................... 4

2.3.

Commander features.................................................................... 4

Operation / Testing ..................................................................................... 5

3.1.

Call timer ...................................................................................... 5

3.2.

Handset integrity alert .................................................................. 5

Installation .................................................................................................. 6

4.1.

General ........................................................................................ 6

4.2.

Emergency Services warning....................................................... 6

4.3.

Titan ............................................................................................. 6

4.4.

Commander ................................................................................. 7

Mounting methods and dimensions ............................................................ 7

5.1.

General ........................................................................................ 7

5.2.

Titan ............................................................................................. 8

5.3.

Commander ............................................................................... 12

Connections and option settings............................................................... 14

6.1.

Standard connections and timer setting ..................................... 15

6.2.

Additional hook contact .............................................................. 15

Aftercare................................................................................................... 16

Technical Specifications ........................................................................... 17

CE Declaration ......................................................................................... 19

Titan CB, Commander CB 3

1. Safety and Care Information

▲

The safety of the user/installer relies on the isolation of the telephone

network and not on the earthing of the case

▲

The spring-loaded door (Titan models only, where fitted) can close

sharply. Take care not to trap fingers etc., during installation and use.

▲

Please read these instructions thoroughly before starting installation.

These products must be installed by competent personnel familiar with

telephone installation.

▲

Telephone network voltages can be hazardous. Take adequate

precautions when opening the case or installing. If in doubt, disconnect

the telephone line elsewhere before accessing the line connections.

▲

For increased protection against lightning transients, attach a local

earth to the main terminal block (see section 6)

2. Product Description

This manual describes the CB versions of the Titan and Commander

telephone ranges. The term “CB” originally stood for “central battery”, but in

modern terms means a telephone with no dialling or signalling capability – it

can only seize the line or ring. Although functionally and electrically identical,

(i.e. the operation and connection details are common), Titan and

Commander differ physically, so the installation and mounting details are

described separately.

2.1. Changes from previous versions

This manual describes an updated range of products (called ‘1064’ models)

introduced in March 2005. For those familiar with GAI-Tronics’ products, the

list of new or changed features is as follows:

•New terminal layout (section 6.1).

•Increased lightning protection (section 8).

•Handset integrity alert option (section 3.2).

•No separate Cap-Shunt link (ringing is permanently enabled).

•Compliance with ETSI European telephony standards (previous versions

were to British standards) section 8.

•Compliance with railway EMC standards (section 8)

•Second hookswitch option (section 6.2)

For the full list of product features, please see the specifications in section 8.

4 Titan CB, Commander CB

2.2. Titan features

Titan is a family of rugged, weather-resistant metal-bodied telephones

available with a range of handset types, keypad configurations, colours and

enclosures, based around a common faceplate style.

Most Titans are equipped with a heavy-duty spring-loaded door, but models

are available without door and also as faceplate only, for flush mounting.

Titan doors may be fitted with slamlocks opened by an 8mm square socket

key.

2.3. Commander features

Commander is a family of rugged, weather-resistant telephones manufactured

from moulded glass-reinforced polyester. A range of handset types and

keypad configurations are available.

Titan CB, Commander CB 5

3. Operation / Testing

The CB telephone has no buttons and no means of dialling or signalling.

It can only be used to make calls where calls are routed by the exchange, for

example the BT Direct Connect service or PABXs or concentrators specifically

configured to do so. Seek assistance from your telephone service provider or

infrastructure maintainer to configure this facility.

To make a call, lift the handset. The exchange should establish the call.

When the other party answers, two way speech is possible.

To end the call, replace the handset on its cradle.

To answer a call, wait for ringing (a loud, two-tone warble), then lift the

handset. Two way speech should be possible as before, and the call is ended

by replacing the handset.

3.1. Call timer

The phone has a selectable call timer that can limit the maximum call duration

to approximately 7 minutes.

When on, the timer forces the phone back off line after the preset time. This

prevents the line remaining tied if the handset is left off-hook. The timer is

factory-set to OFF by default.

3.2. Handset integrity alert

If configured, this feature will disable the call timer if the handset integrity loop

is broken. This means that, if the handset is detached (for example by

vandalism), the telephone will remain permanently on line even if the call timer

is on.

This provides a method of alerting the signal box or control centre that the

handset is damaged and needs urgent attention.

WARNING: this option should only be used on PABXs or concentrators

configured to expect the alert condition. Not for use on the PSTN.

This is a factory-configured option. Telephones with this option have an

internal label marked “Handset Integrity Alert, the call timer is disabled if the

handset integrity loop is broken”.

6 Titan CB, Commander CB

4. Installation

4.1. General

IMPORTANT

All possible measures must be taken to ensure water, fluid or dust

does not contaminate the internal components of the telephone whilst

unpacking, preparing and installing the telephone in inclement weather

conditions or by negligence.

Failure to do so may invalidate your warranty.

These telephones are supplied without connection leads – cabling to the

telephone network must be supplied and installed by the installer. Because of

this, extra precautions must be observed: installers must ensure that they

have the permission of the owner of the PABX or telephone network to which

the telephone is to be connected, and that installation is carried out by trained

personnel. Contact GAI-Tronics if installation service is required.

IMPORTANT

Installation details differ between the TITAN and COMMANDER product

ranges –please make sure you know which product you are installing

and refer to the appropriate sections below.

4.2. Emergency Services warning

These telephones are not capable of dialling, and therefore cannot

make direct calls to the emergency services unless the exchange is

configured to do so. Check with your telephone service provider or

infrastructure maintainer whether it is necessary to warn users that

emergency calls cannot be made from this telephone, and if so provide

a suitable warning notice. A warning label, which can be fixed to the

front of the telephone, is provided.

4.3. Titan

1. To prepare for installation, open the door (where fitted), then undo the

four retaining screws to remove the faceplate from the rear enclosure. A

3mm Allen key is required. Do not remove the plastic cover on the back

of the faceplate.

Caution – take care to support the spring-loaded door whilst open

to prevent it slamming shut and trapping fingers.

2. All connections and option settings are on the rear of the faceplate

towards the lower edge.

Titan CB, Commander CB 7

3. The Titan telephone is intended for vertical installation to a wall or pole.

Select the required mounting method (section 5) and mount the rear

enclosure first where applicable.

4. Route the required cables through glands as appropriate, and make

connections and option settings following section 6.

5. Re-fit the faceplate ensuring a weatherproof seal

6. Test the operation of the telephone (section 3). Installation is now

complete.

4.4. Commander

1. All connections and option settings are on the lower edge of the circuit

board housed in the rear casing.

2. To prepare for installation, undo the three retaining screws shown to

remove the front casing from the rear. The screws are captive in the

front casing; a 5mm Allen key is required. Disconnect the handset /

hookswitch connector(s) from the circuit board, noting the position and

orientation.

3. The Commander telephone can be installed vertically to a wall or pole,

or used horizontally on a desk. Select the required mounting method

(section 5) and mount the rear casing first where applicable.

4. Route the required cables through glands as appropriate, and make

connections and option settings following section 6.

5. Reconnect the handset / hookswitch. Re-secure the telephone Front

Casing to the Rear Casing with the three retaining screws, ensuring a

weatherproof seal.

6. Test the operation of the telephone (section 3). Installation is now

complete.

5. Mounting methods and dimensions

5.1. General

IMPORTANT

Installation details differ between the TITAN and COMMANDER product

ranges –please make sure you know which product you are installing

and refer to the appropriate sections below.

Before mounting the telephone, check the cable routing and requirements. If

glands are required, fit them to the case as follows:

1. Remove the RED blanking plug leaving the other (usually BLACK) in

place.

8 Titan CB, Commander CB

Only fit a second gland if a separate cable is required to the phone (for

example for an additional hook contact).

2. Select the appropriate sized gland:

Use the smaller gland for cables

diameters 4 - 7mm.

Use the larger gland for cable

diameters 8 - 13mm.

3. From the outside of the case, insert

the selected gland into the threaded

cable entry hole and tighten, so that

its sealing washer is compressed

against the enclosure surface.

4. Proceed with chosen mounting method below

5.2. Titan

As standard, Titan with rear enclosure is supplied with 2 cable glands with

sealing washers, 4 countersunk screws with wall plugs and a 3mm Allen key.

Titan telephones supplied for flush mounting have no rear enclosure – see

section 5.2.3 below.

5.2.1 Wall mounting

1. Using a suitable tool, punch out the 4 holes in the rear enclosure,

taking care not to damage or dislodge the plastic bushes. Only four

Titan CB, Commander CB 9

of the eight holes are required - the outer ones are recommended.

The inner holes are provided to be compatible with older-style

mounting posts, and should be left intact if not used. If the inner

holes are used they must be fitted with the supplied plastic bushes.

WARNING:.Your warranty will be invalidated if :-

1. Any fixing hole made in the rear enclosure is left unused.

2. Any additional holes are drilled into the telephone enclosure.

3. Plastic bushes are not used on all fixing holes.

2. Mark the wall with hole centres based on the dimensions shown

(145 x 270mm). If necessary offer the rear enclosure up to the wall

to check alignment. Do not use the enclosure as a template for

drilling.

3. Drill holes in the wall on the marked positions. Select appropriate

screws, wall plugs etc., for the type of wall, bearing in mind that the

weight of the complete phone is around 5kg.

IMPORTANT:USE ONLY countersunk-headed fixing screws. Check

that screws seat properly in the plastic bushes to ensure a

watertight seal. Do not use excessive tightening force, as this may

crack the case.

4. Ensure that all four plastic flanged bushes are in place and the rear

enclosure is screwed tightly to the surface to prevent any water

ingress through the punched holes.

5. Complete the installation by making the appropriate connections

(section 6) and re-fitting the face plate.

10 Titan CB, Commander CB

5.2.2 Pole mounting

Kit No 100-02-0208-001

This accessory is for mounting GAI-Tronics telephones on to the side of

round poles of 100mm to 200mm diameter, or on to square or

rectangular section uprights of 100mm to 150mm across the mounting

surface.

NOTE:

Banding straps (large scale worm-drive clamps) are not included in this

kit and must be obtained separately. For details of where banding can

be obtained, refer to GAI-Tronics.

1. After punching through the flanged bushes in the rear enclosure (as

described in WALL MOUNTING), attach the pole mounting clamp

assemblies to the rear enclosure using the M6 x 25 screws

provided. Tighten to a torque of 4.5Nm max.

Note: only use the outer four holes, and ensure that the screws seat

properly in the plastic bushes to avoid water ingress.

2. Ensuring that the glands are at the bottom, pass a proprietary

banding strap round each of the pole mounting clamps and the

support pole. Tighten securely.

3. Continue the installation by making the appropriate connections

(section 6) and re-fitting the face plate.

4. Re-tighten the straps firmly and trim off any excess band material.

For security the driving head of the band may also be sawn off.

5.2.3 Flush mounting

Titan telephones supplied for flush mounting have a slightly different

faceplate to those supplied with a rear enclosure – in particular the fixing

holes are in different positions and there are no corner cut-outs (for door

hinges). These models are usually described as “Titan fp” and the

supplied mounting kit contains round-headed screws and no glands.

This manual suits for next models

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