FRONIUS AccuPocket 150/400 TIG User manual

Operating

Instructions

AccuPocket 150/400 TIG

ActiveCharger 1000

42,0426,0200,EN 034-16082022

EN Operating instructions

Contents

Safety rules 7

General 9

Explanation of safety notices 9

Environmental conditions 9

Obligations of the operator 9

Obligations of personnel 10

EMC Device Classifications 10

Disposal 10

Data protection 10

Power source 11

General 11

Proper use 11

Protecting yourself and others 12

Noise emission values 12

Danger from toxic gases and vapours 12

Danger from ﬂying sparks 13

Dangers from welding current 13

Dangers from the battery 14

Meandering welding currents 15

EMC measures 15

EMF measures 16

Requirement for the shielding gas 16

Danger from shielding gas cylinders 16

Danger from escaping shielding gas 17

Safety precautions in the place of use and for storage and transport 17

Safety measures in normal operation 18

Safety inspection 18

Commissioning, maintenance and repair 18

Safety symbols 19

Charger 20

General 20

Environmental conditions 20

Intended use 20

Mains connection 20

Dangers from mains current and charging current 21

Protecting yourself and others 21

Safety measures in normal operation 21

EMC measures 22

Maintenance 22

Maintenance and repair 22

Warranty and liability 22

Safety inspection 22

Markings on the device 23

General and electrical risks 23

Power source 25

General 27

Device concept 27

Warning notices on the device 27

Application areas 28

Using rechargeable devices 29

Safety 29

Storage and transport 29

Service life of the battery 29

Battery protection functions 31

General 31

Deep discharge protector 31

Automatic switch-off 31

Temperature monitoring 32

Overcharging protection 32

Before commissioning 33

Safety 33

Proper use 33

Setup regulations 33

Power connection 33

Before starting for the first time 34

Control elements and connections 35

Safety 35

Connections and mechanical components 35

Control panel 37

MMA welding 39

Preparatory work 39

MMA welding 39

SoftStart / HotStart function 39

Arc-force dynamic 41

TIG modes 42

Symbols and their explanations 42

2-step mode 42

4-step mode 43

TIG welding 44

General 44

Connecting the gas cylinder 44

Preparation 44

Setting the gas pressure 45

TIG welding 45

TIG Comfort Stop 46

TIG pulsing 48

Tacking function 49

The Setup menu 50

Accessing the Setup menu 50

Changing welding parameters 50

Exiting the Setup menu 50

Parameters for MMA welding 50

Parameters for TIG welding 52

VRD safety device (optional) 54

General 54

Function 54

Care and maintenance 55

Safety 55

General 55

At every start-up 55

Every 2 months 56

Disposal 57

General 57

Safety 57

Removing the rechargeable battery pack 58

Troubleshooting 61

Safety 61

Indicated errors 61

Service messages 62

No function 63

Faulty operation 64

Technical data 66

Environmental conditions 66

Explanation of the term "duty cycle" 66

Technical data 67

Charger 69

General 71

Warning notices on the device 71

Warning notices inside the device 72

Intended use 72

Before commissioning 73

Mains connection 73

Generator-powered operation 73

Setup regulations 73

Space requirements 74

Control elements and connections 75

Safety 75

Connections and components 75

Control panel 75

Start-up 76

Safety 76

Commissioning 76

Operating modes 77

Options 78

Fitting the wall bracket 78

Troubleshooting 79

Safety 79

Indicated errors 79

No function 79

Technical data 80

Environmental conditions 80

Technical data 230V 81

Standards 230V 81

Technical data 120V 82

Standards 120V 82

Technical data 100V 83

Standards 100V 83

Safety rules

General

Explanation of

safety notices DANGER!

Indicates immediate danger.

▶If not avoided, death or serious injury will result.

WARNING!

Indicates a potentially hazardous situation.

▶If not avoided, death or serious injury may result.

CAUTION!

Indicates a situation where damage or injury could occur.

▶If not avoided, minor injury and/or damage to property may result.

NOTE!

Indicates a risk of ﬂawed results and possible damage to the equipment.

Environmental

conditions Transport, storage or operation of the device outside the stipulated range will be

deemed improper. The manufacturer shall not be held liable for any damage

arising from such usage.

Ambient air temperature range:

-During operation: -10 °C to + 40 °C (14 °F to 104 °F)

-During transport: -20 °C to +55 °C (-4 °F to 131 °F)

-Recommended temperature range during charging:

+ 4 °C to + 40 °C (+ 39.2 °F to + 104 °F)

-Recommended temperature range during storage:

0 °C to + 20 °C (+ 32 °F to + 68 °F)

When placing in storage, the state of charge should ideally be at 50 - 80%

(corresponds to approx. 2 to 3 bars on the charging status indication).

Relative humidity:

-Up to 50% at 40 °C (104 °F)

-Up to 90 % at 20 °C (68 °F)

The surrounding air must be free from dust, acids, corrosive gases or substances,

etc.

Can be used at altitudes up to 2000 m (6561 ft.)

Obligations of

the operator

The operator must only allow persons to work with the device who:

-are familiar with the fundamental instructions regarding safety at work and

accident prevention and have been instructed in how to use the device

-have read and understood these operating instructions, especially the sec-

tion "safety rules", and have confirmed as much with their signatures

-are trained to produce the required results.

Checks must be carried out at regular intervals to ensure that operators are

working in a safety-conscious manner.

Obligations of

personnel

Before using the device, all persons instructed to do so undertake:

-to observe the basic instructions regarding safety at work and accident pre-

vention

-to read these operating instructions, especially the "Safety rules" section and

sign to confirm that they have understood them and will follow them.

Before leaving the workplace, ensure that people or property cannot come to any

harm in your absence.

EMC Device

Classifications

Devices in emission class A:

-Are only designed for use in industrial settings

-Can cause line-bound and radiated interference in other areas

Devices in emission class B:

-Satisfy the emissions criteria for residential and industrial areas. This is also

true for residential areas in which the energy is supplied from the public low-

voltage mains.

EMC device classification as per the rating plate or technical data.

Disposal Waste electrical and electronic equipment must be collected separately and re-

cycled in an environmentally-friendly way, in accordance with the European Dir-

ective and national legislation. Used equipment must be returned to the distrib-

utor or disposed of via an approved local collection and disposal facility. Correct

disposal of used equipment promotes the sustainable recycling of material re-

sources. Failing to dispose of used equipment correctly can lead to adverse

health and/or environmental impacts.

Packaging materials

Separate collection according to material. Check your local authority regulations.

Crush containers to reduce size.

Data protection The user is responsible for the safekeeping of any changes made to the factory

settings. The manufacturer accepts no liability for any deleted personal settings.

The text and illustrations are all technically correct at the time of printing. We

reserve the right to make changes. The contents of the operating instructions

shall not provide the basis for any claims whatsoever on the part of the pur-

chaser. If you have any suggestions for improvement, or can point out any mis-

takes that you have found in the instructions, we will be most grateful for your

comments.

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