Franke POI63GAVDO User manual

TECHNICAL HANDBOOK HOB OPERA – updated MARCH 2006

MODELS: POI63GAVDO 6691503

TABLE OF CONTENTS

user’s instructions Hob cleaning and maintenance

Technical data Installation Replacing injectors

adjusting minimum Esploded view List spare parts Glass cover

technical note new knob Technical note rubber

User’s instructions

Igniting the burners In these models the knob controls both ignition and the

safety device. Proceed as follows

to ignite the burners:

1) Turn the chosen knob.

2) Keep the knob strongly pressed in for 3/4 seconds to permit the spark to

light the gas

that exits from the flametamer and to permit the thermocouple to heat up.

3) Release the knob after about 3/4 seconds and adjust the flame as

desired, rotating

the knob anti-clockwise. Repeat points 1 and 2 if the flame does not remain on.

Symbols

Circle: valve off;

large flame + star: maximum flow rate;

small flame: minimum flow rate.

Use of Dual double-control burner

• The first knob on the left controls the outer ring on the burner

• The second knob on the left controls the inner ring on the same burner

• The two rings can be used individually or simultaneously to get maximum heating

power

• The appliance is also supplied standard with an adapter on the left grate over the Dual

burner to be used when using the smaller ring.

Using the burners

For greater efficiency and less gas consumption use pots and pans with the right diameters for the burners. Avoid having flames extending out

from underneath the pans (refer to the table).

TABLE OF RECOMMENDED PANS

BURNER PAN DIAMETER IN CM

SMALL FROM 0 8 TO 0 14

MEDIUM FROM 0 14 TO 0 20

FAST FROM 0 20 TO 0 28

Dual INTERNAL BURNER FROM 0 8 TO 0 14

Dual EXTERNAL BURNER

BOVE 0 26

FISH BURNER OVAL POTS AND PANS

Automatic safety valves

This safety device automatically closes the gas valve if the burner flame accidentally turns off due to drafts, liquids overflowing from pots or

momentary interruptions in the gas supply. The device takes effect approximately 30 seconds after the flame turns off.

Hob cleaning and maintenance

- All parts made of 18/10 stainless steel will remain just like new if they are cleaned with water and then carefully dried.

- To restore their original gloss they should be periodically cleaned using "Franke inox Creme" and "Franke microfibre cloth" available from your

retailer or from a Franke Service Center.

- Absolutely never use steel wool or pads, muriatic acid or any other products that can scratch or grind.

- Avoid leaving acid and alkaline substances on the cooktop or objects made of rusted iron.

• Burners or flametamers can be cleaned after removing them from the hob using hot soapy water and detergent. Then dry them with care. Make

sure gas passages are perfectly clean. These components can also be washed in a dishwasher

• Pan grillplates in the pan support section change in colour due to the action of heat.

To clean them proceed as with the burners or wash them in a dishwasher.

WARNING:

Use the special scraper to immediately remove any sheets of aluminum or melted plastic that may have dropped on the hob as well as any sugar

residue or remnants of foods with high sugar contents. This will prevent the possibility of harm to the hob.

Never use abrasive sponges or aggressive chemical detergents such as oven sprays or spot removers.

Technical Data

Type of gas Burner Injector marking Rated thermal

capacity in watts Reduced thermal capacity in

watts Rated

consumption

small 0,77 1000 400 95 [/h

Natural gas medium 1,01 1750 450 167 I/h

(methane) dual internal 0,63 700 200 67 I/h

G20 dual external 1,18 2600 1300 248 I/h

20 mbar totale dual - 3300 1500 315 I/h

oval 1,06 1900 700 181 [/h

small 50 1000 400 73 g/h

Liquiefed Gas medium 66 1750 450 127 g/h

G30-G31 dual internal 37 700 200 51 g/h

30/37 mbar dual external 86 2600 1300 189 g/h

dual - 3300 1500 240 g/h

oval 70 1900 700 138 g/h

Overall thermal capacity: see the identification plate on the bottom of the cooktop.

Combustion supporting air: 2 m3/h per kW of installed power - see identification plate.

Supply voltage: 220/230 V 50 Hz

Cleaning and maintaining the pyroceram component

For correct maintenance it is important to quickly remove any stains and deposits from

the baking surface, using the special scraper provided.

Installation

Installation and connection to the mains should be carried out in compliance with national laws in force.

The following paragraphs describe installation procedures both for the gas and for the electrical sections. These tasks must be performed

according to current standards and by qualified personnel: performance by inexpert persons can create dangers.

The manufacturer declines all responsibility for harm to persons or property caused by failure to comply with these requirements.

Important

- The appliance must be installed by expert and qualified personnel according to current standards.

- Turn to a Franke Service Centre for all repairs and maintenance.

- Never use deformed or unstable pots and pans on the burners which could overflow or tip over.

- If the appliance has a cover make sure the burners are cool before closing the cover.

- Close the gas supply valve when the hob is not being used.

Franke S.p.A. declines all responsibility for harm to persons or property caused by failure to comply with standards. This appliance can only be

used for cooking. Any tampering with or modification to the appliance can be a source of danger. Make sure gas distribution

systems are as required before installing the appliance. The gas for which the hob is designed is indicated on the label on the bottom of the control

box. This appliance is not joined to a device for evacuating products of combustion and must be installed and hooked-up according to current

regulations. Special attention must be given to ventilation. The appliance may have hot parts during operation: keep children and the handicapped

distant. Use of gas-fired cooking appliances generates heat and humidity in the room where they are installed. Make sure the room is properly

ventilated.

Keep natural ventilation openings free and open or install a mechanical ventilation device (extraction hoods with exhaust ducts). Intense and

prolonged use of the appliance may require supplementary ventilation such as opening a window or

taking measures

for more efficient ventilation by, for example, increasing fan powers.

Preparing the cabinet

This booklet deals with a class 3 built-in hob.

Prepare the hole in the worktop according to the dimensions indicated in the illustration.

Make this hole in the most convenient position. Remember that the gas hose must not

come in contact with the walls of the oven if this is installed below the hob.

Inserting the cabinet

First make all connections. Then lay the strip of putty along the edge of the cut-out and

set the hob on it. Tighten the fastening hooks, screwing them carefully. Remove excess

putty.

Models

POI/POL/POC 6 3GAV-D-O

Legend

POI Satin-finish stainless steel Opera hob

G Gas

A Electronic ignition

V Safety valve

Important

These are "Y" appliances in terms of fire protection. They can be installed built-in even near wooden walls higher than the worktop in which they

are installed as long as there is a minimum distance from the edge of the appliance equal to: 50 mm. for the side wall, 30

mm. for the rear wall and at least 700 mm from wall cabinets hung over the hob.

Connection to the gas pipeline

There are two ways of making the connection to the gas

pipeline:

A) Connect the gas hob using a dia. 12 mm rigid copper tube as illustrated in figure 3. To

guarantee a proper

seal insert the elastomer seal provided with the appliance.

B) Connect the hob using a solid wall flexible steel tube.

Here, too, you must insert the seal that is furnished in order to ensure a proper seal. We also

recommend

compliance with standards regarding gas-fired appliances.

Check for leaks after making the gas connection.

Room ventilation

Make sure there are permanent openings to the outdoors in the room where the appliance is installed or vent ducts that permit a proper flow of air.

All openings that are made must:

1) have a minimum 100 cm2 cross-section area;

2) be designed so that they cannot be blocked from the outside or the inside;

3) be pro tected so that their ventilation passage is not reduced in size;

4) be high enough above floor level to prevent interference with combustion exhaust.

When openings are made in the wall of an adjacent room this room must be directly vented and, in addition, must not be:

1) a bedroom

2) a public room in the building

3) a room where there is a fire hazard

Before testing the appliance check that the room where the vent opening is made is not in depression due to operation of another appliance and

that ventilation between the two rooms is guaranteed by permanent and unimpeded openings such as increased

gaps between door and floor. Products of combustion must be exhausted by a hood which must, in its turn, discharge into a stack, chimney or

directly to the exterior.

Access to the hob

Proceed as follows to access the box that contains operating components:

• remove the grillplates, caps and flametamers from the burners;

• pull the knobs off from their pins;

• unscrew the screws that fasten the burners to the hob;

• lift the hob.

Replacing injectors

NOTE: All products supplied from the factory are set up for methane gas.

Proceed as follows to change injectors when other gases are used:

1 - remove the grillplates and burners;

2 - remove the injectors by unscrewing them and replace them with injectors suitable for the gas being used. Make sure they are marked as

indicated in the table;

3 - after replacing the injectors check that they are perfectly sealed using a soap and water solution (dry them well before putting the burners back

in place);

4 - reinstall burners and grillplates;

5 - these burners do not require adjustment of air supply;

6 - replace the set-up label supplied in the package of accessories.

Warning

Always put the proper adhesive label (supplied as an accessory with the nozzles) in the

space on the identification plate when transforming the appliance from one type of gas to

another. When the appliance operates with LPG (G30 or G31) the adjustment screw must

be tightened all the way in. These appliances are supplied as category II 2H3+ devices.

Replacing Dual burner injectors:

The burner is equipped with two injectors to independently supply the burner’s inner and outer ring.

Replace the central ring injector as described above. Proceed as follows to replace the outer ring cock:

1 – Unscrew the two screws that clamp plate A in place

2 – Remove injector B,

3 – Correctly screw in the injector and refasten the plate in place.

Adjusting minimum

- Remove the knobs (removable because they are snap-in)

- Turn on the burners and adjust minimum by turning the

adjustment screw clockwise to decrease the flame and counter-clockwise to increase the flame. The adjustment

screwdriver is furnished in the kit of accessories. The minimum adjustment screw in cocks with safety valve

(fig. 6) is accessible from the left slot made in the cock passage hole in the cooktop.

Electrical connection

The connection must be made by qualified personnel according to current standards and

according to the rules of the trade.

• Make sure grid voltage corresponds to the voltage indicated on the identification plate on the bottom of the hob. Make sure the electrical system,

meter, fuses, switch, plug and outlet are correctly sized for the current absorption rate of the hob.

• Fit a standard plug to the cable and connect it to a suitable power outlet. The yellow/green cable must be used to make the ground connection.

When installation is terminated the outlet must be accessible in order to be able to disconnect the hob from the electric grid when performing

cleaning and maintenance. When the connection is permanent then install a multi-pole switch between the appliance

and the electric grid. This switch must meet current regulations and have a minimum 3 mm gap between contacts.

• The law requires the hob to be connected to an efficient ground system. The cable's ground conductor is coloured yellow/green and must never

be interrupted. Make sure the ground system is efficient before making electrical connections.

• Franke S.p.A. declines all responsibility for any damage to persons or property caused by failure to comply with these standards.

POI63GAVDO 6691503

POSITION SERVICE

CODE DESCRIPTION QUANTITY

1 1981688 VALVE-FITTED GAS COCK FOR AUXILIARY AND MEDIUM BURNER 3

2 1981691 VALVE-FITTED GAS COCK FOR dual 2

3 1981839 THERMOCOUPLE WITH NUT AND SEAL, mm 400 4

4 1981840 THERMOCOUPLE WITH NUT AND SEAL, L = 300 MM FOR DUAL OPERA 2

5 1981841 SPARK PLUG WITH SPRING AND SEAL mm 300 2

6 1981842 SPARK PLUG WITH SPRING AND SEAL mm600 1

7 1981843 SPARK PLUG WITH SPRING AND SEAL mm 600 for dual 1

8 1981844 6 CATENARY MICROSWITCHES OPERA 1

9 1981845 KIT OF LPG GAS NOZZLES 1

9 1981846 KIT OF METHANE GAS NOZZLES 1

10 1982039 GAS CONNECTION 1

11 1981855 AUXILIARY BURNER INJECTOR HOLDER 1

12 1981856 MEDIUM BURNER INJECTOR HOLDER 2

13 1981857 FISH BURNER INJECTOR HOLDER 1

14 1981859 HOSE FOR CONNECTING TO THE AUXILIARY BURNER 1

15 1981860 HOSE FOR CONNECTING TO THE RIGHT MEDIUM BURNER 1

16 1981861 HOSE FOR CONNECTING TO THE REAR MEDIUM BURNER 1

17 1981862 HOSE FOR CONNECTING TO THE FISH burner 1

18 1990426 SEAL 1

19 1981863 HOSE FOR CONNECTING TO THE internal dual BURNER 1

20 1981864 HOSE FOR CONNECTING TO THE REAR DUAL BURNER 1

21 1981865 3GAVDO GAS MANIFOLD 1

22 1981866 VALVE-FITTED GAS COCK FOR REAR dual 1

23 1981867 VALVE-FITTED GAS COCK FOR FISH 1

24 1981868 6 BURNER DRAWER 1

25 1981869 IGNITION BOX+CABLE AND TERMINAL BLOCK 1

26 1981690 VALVE-FITTED GAS COCK MAGNET 6

27 1982060 WORK TOP POI63GAVDO 1

28 1981335 NO. 10 BURNER RAPIDENING SCREWS 4

29 1981897 NO 10 BURNER DUAL RAPIDENING SCREWS 4

30 1982104 No 10 rubber pads FOR CAST IRON GRILLPLATES NEW VERSION 20

31 1981832 CAST IRON GRILL RIGHT 1

32 1981833 CAST IRON GRILL LEFT 1

33 1981835 CAST IRON GRILL CENTRAL 1

34 1981836 CAST IRON GRILL FISH 1

35 1981837 CAST IRON REDUCER FOR DUAL BURNER 1

36 1981838 BLACK KNOB WITH O RING AND SPRING 5

36 1982117 SATIN FINISHING KNOB WITH O RING AND SPRING 5

37 1981847 AUXILIARY BURNER FLAMETAMER 1

38 1981848 MEDIUM BURNER FLAMETAMER 2

39 1981849 FISH CAP AND BURNER FLAMETAMER 1

40 1981850 DUAL BURNER FLAMETAMER 1

41 1981851 BLACK CAST IRON CAP FOR AUXILIARY BURNER 1

42 1981852 BLACK CAST IRON CAP FOR MEDIUM BURNER 2

43 1981853 BLACK CAST IRON CAP FOR INTERNAL DUAL BURNER 1

44 1981854 BLACK CAST IRON CAP FOR REAR DUAL BURNER 1

45 1981838 NUT BLACK KNOB SEE POSITION 36 5

46 1981858 DUAL OPERA BURNER INJECTOR HOLDER 1

47 1980042 POWER CABLE 1

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