Foerster CIRCOGRAPH DS User manual
CIRCOGRAPH®DS
Sensor system Ro 65
6.452
Operating Instructions
Original Instructions
Introduction
These Operating Instructions are intended to be read, understood and observed
in all points by the persons responsible for operating the equipment.
The complete Operating Instructions consist of the following sections:
1 Safety
2 Functional description
3 Installation
4 Operation
5 Maintenance
Knowledge of the Operating Instructions is essential for avoiding equipment
faults and for ensuring trouble-free operation.
It is therefore of the utmost importance that the entire Operating Instructions are
made known to and understood by all the appropriate persons.
Our Service Department or one of our Representatives will be happy to receive
any suggestions for further improvements to these Operating Instructions. They
will also be pleased to provide rapid and comprehensive answers to questions
not covered by these Operating Instructions.
Copyright
©Copyright 2011 INSTITUT DR. FOERSTER GmbH & Co. KG
INSTITUT DR. FOERSTER GmbH & Co. KG remains the sole owner of all rights
pertaining to all the information contained in these documents. The documents
are intended only for the purpose of operating and maintaining the units supplied.
In particular, direct or indirect reproduction and transmission to unauthorized third
parties is not permitted.
® Registered trade-mark
CIRCOGRAPH® is a registered trademark or brand name of INSTITUT DR.
FOERSTER GmbH & Co. KG. The reproduction of utility names, trade names,
product designations etc. in this User Manual does not justify the assumption,
even without special designation, that such names can be considered exempt
from proprietary brand and trademark protection laws and may therefore be
freely used by anyone.
Table of Contents
6.452 I
1SAFETY ...................................................................................................................... 1
1.1 Dangers posed by this machine...................................................................................... 1
1.2 Safety information and tips.............................................................................................. 1
1.3 Use as intended ..............................................................................................................2
1.4 Dangers posed by accessories ....................................................................................... 2
1.5 Emissions........................................................................................................................ 2
1.6 Danger sources............................................................................................................... 3
1.7 Workstations....................................................................................................................3
1.8 Authorised operators ....................................................................................................... 3
1.9 Personal safety equipment.............................................................................................. 4
1.10 Safety measures at the installation location.................................................................... 4
1.11 Protective safety devices ................................................................................................ 4
1.12 Behaviour in the event of an emergency......................................................................... 4
1.13 Declaration of Conformity................................................................................................ 5
2FUNCTIONAL DESCRIPTION .................................................................................... 7
2.1 Application....................................................................................................................... 7
2.2 Mode of operation .......................................................................................................... 8
2.3 Construction ....................................................................................................................9
2.3.1 Test Heads......................................................................................................... 12
2.3.2 Rotating Head Ro 65......................................................................................... 13
2.4 Technical Data............................................................................................................... 19
2.5 Dimension sheet ........................................................................................................... 20
2.6 Environmental conditions .............................................................................................. 22
2.7 Standard Components................................................................................................... 23
Table of Contents
II 6.452
3INSTALLATION......................................................................................................... 25
3.1 Setup and Connection................................................................................................... 25
4OPERATION.............................................................................................................. 27
4.1 Dimension change ........................................................................................................ 27
4.2 Selection and installation of the protective nozzles....................................................... 28
4.2.1 Selection of the protective nozzles.................................................................... 28
4.2.2 Required tools ................................................................................................... 29
4.3 Adjusting nominal diameter........................................................................................... 30
4.3.1 Preparation ........................................................................................................ 30
4.3.2 Removing Entry Nozzle ..................................................................................... 31
4.3.3 Adjusting nominal diameter ............................................................................... 32
4.3.4 Fitting protective nozzles................................................................................... 36
4.3.5 Setting the roller guides..................................................................................... 38
4.3.6 Positioning the sensor system in the testing section......................................... 38
4.4 Rotational speed preselection....................................................................................... 39
4.5 Switching on motor........................................................................................................ 40
4.6 Application drawing line ................................................................................................ 41
5MAINTENANCE ........................................................................................................ 45
5.1 Maintenance schedule .................................................................................................. 45
5.2 Cleaning ........................................................................................................................46
5.3 Removing and fitting the test heads.............................................................................. 47
5.4 Replacing parts subject to wear .................................................................................... 50
Table of Contents
6.452 III
5.5 Maintenance of the roller guides ................................................................................... 51
5.5.1 Lubrication......................................................................................................... 51
5.5.2 Replacing the track rollers................................................................................. 52
5.5.3 Removing the roller guide levers ....................................................................... 53
5.6 Checking and changing the V-ribbed belt ..................................................................... 54
5.7 List of parts subject to wear........................................................................................... 58
Table of Contents
IV 6.452
Notes:
SAFETY 1.1 Dangers posed by this machine
6.452 1
1 SAFETY
1.1 Dangers posed by this machine
The sensor system features protective safety devices. It has been sub-
jected to a safety test and safety acceptance test. In the event of operat-
ing errors or misuse, the machine may pose dangers and risks to
the life and limb of the operator,
the machine and other operator’s valuables and
efficient operation of the machine.
All persons involved in installation, commissioning, operation, servicing
and maintenance of the machine must
be appropriately qualified and
must strictly follow the information provided in these operating instruc-
tions.
Your safety is at stake!
1.2 Safety information and tips
The following symbols are used in these operating instructions:
DANGER!
This warns against dangers to persons. These sections provide you
with information on what to do and what not to do in order to prevent
personal injury.
WARNING!
These sections indicate possible damage to the test system. They pro-
vide information on what to do and what not to do in order to prevent
damage to property.
NOTE!
These sections provide tips for the user on how to use the system bet-
ter and also provide other useful information.
1.3 Use as intended SAFETY
26.452
1.3 Use as intended
The sensor system is suitable only for non-destructive testing of round
material.
Diameter range: see 2.4 Technical Data
Smaller diameters and larger diameters may not be admitted into the
sensor system under any circumstances.
Material with a cross-section which is anything other than round may not
be admitted into the sensor system under any circumstances.
The sensor system may be operated only in conjunction with a suitable
conveying mechanism and a lifting table.
On no account may you convert or modify the sensor system arbitrarily,
for reasons relating to safety.
DANGER!
Masses rotating at high speed pose a serious danger to your life if the
machine is operated incorrectly.
Never touch the rotating sensor components.
NOTE!
The information on operation, servicing and maintenance prescribed in
these operating instructions must be followed strictly.
1.4 Dangers posed by accessories
Transport mechanisms, lifting table and external control equipment must
not render the protective safety devices of the sensor system inoperable.
1.5 Emissions
See 2.6 Environmental conditions.
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