FLENDER DX2000+ User manual

Operating instructions S6300-01en

Edition 10/2022

DX2000+

Original operating instructions

S6300-01

Edition 10/2022

19/10/2022

15:23:18

S6300-01en Edition 10/2022 3

Table of contents

1 Introduction...............................................................................................................................................11

1.1 Legal information .....................................................................................................................11

1.2 Purpose of these instructions...................................................................................................12

1.3 Information for the operator .....................................................................................................12

1.4 Copyright..................................................................................................................................13

2 Safety information ....................................................................................................................................15

2.1 Security notes ..........................................................................................................................15

2.2 The five safety rules.................................................................................................................15

2.3 General information .................................................................................................................15

2.4 Intended use ............................................................................................................................16

2.5 Reasonably foreseeable misuse..............................................................................................16

2.6 Residual risk ............................................................................................................................17

2.7 Description of the guards .........................................................................................................17

2.8 Markings and signs ..................................................................................................................17

2.9 Safety information for the personnel ........................................................................................18

2.10 Safety instructions for maintenance personnel ........................................................................18

2.11 Additional safety information for maintenance .........................................................................19

2.12 Notes on special types of hazards ...........................................................................................19

2.12.1 Electrics ...................................................................................................................................19

2.12.2 Components that can be destroyed by electrostatic discharge (ESD).....................................20

2.12.3 Noise........................................................................................................................................20

2.12.4 Vibration...................................................................................................................................21

2.12.5 IT security ................................................................................................................................21

3 Description................................................................................................................................................23

3.1 Product description ..................................................................................................................23

3.2 CMS DX2000+ assembly units ................................................................................................23

3.3 Sensors....................................................................................................................................26

3.3.1 Overview of compatible sensors ..............................................................................................26

3.3.2 IEPE accelerometers ...............................................................................................................27

3.3.3 Temperature sensors...............................................................................................................27

3.3.4 Current and voltage sensors....................................................................................................27

Table of contents

4 Edition 10/2022 S6300-01en

3.3.5 Speed sensor...........................................................................................................................27

3.4 Interfaces .................................................................................................................................28

3.4.1 Ethernet ...................................................................................................................................28

3.4.2 Ethernet telegram ....................................................................................................................29

3.4.3 Pin assignment of system interface for temperature modules .................................................35

3.5 Electromagnetic compatibility ..................................................................................................35

4 Application planning ................................................................................................................................37

4.1 Transport..................................................................................................................................37

4.2 Storage ....................................................................................................................................37

4.3 Application planning.................................................................................................................38

4.3.1 Scope of delivery .....................................................................................................................38

4.3.2 Unpacking and checking the delivery ......................................................................................38

4.3.3 Location of use.........................................................................................................................38

5 Assembly...................................................................................................................................................41

5.1 Introduction ..............................................................................................................................41

5.2 Assembly of the DX2000+ control cabinet and DX site server ................................................ 41

5.3 Mounting the CMS DX2000+ ...................................................................................................42

5.3.1 Electrical installation ................................................................................................................42

5.3.2 Assembling the sensors...........................................................................................................43

5.3.2.1 Safety information for mounting the sensors ...........................................................................43

5.3.2.2 Fastening vibration accelerometers .........................................................................................44

5.3.2.3 Fastening speed sensors.........................................................................................................44

5.3.2.4 Installing the displacement sensor...........................................................................................44

5.3.3 Completing the mounting work ................................................................................................46

5.4 Safety guidelines......................................................................................................................46

5.5 Electrical connection ................................................................................................................46

5.5.1 Safety information for electrical connection .............................................................................46

5.5.2 Requirements for cables ..........................................................................................................47

5.5.3 Connecting the cable shield.....................................................................................................48

5.5.4 Wiring.......................................................................................................................................49

5.5.5 Connection of DX2000+ control cabinet to the DX site server.................................................51

5.6 Dismantling ..............................................................................................................................51

6 Commissioning.........................................................................................................................................53

6.1 Commissioning ........................................................................................................................53

7 Operator control .......................................................................................................................................55

7.1 Introduction ..............................................................................................................................55

Table of contents

S6300-01en Edition 10/2022 5

7.2 Safe operator control ...............................................................................................................55

7.3 Switching on and off, operation................................................................................................56

7.4 Faults .......................................................................................................................................57

8 Maintenance..............................................................................................................................................59

8.1 Introduction ..............................................................................................................................59

8.2 Care of the DX2000+ control cabinet or DX site server ...........................................................60

8.3 Preparations for repair and maintenance work ........................................................................61

8.4 Safely maintaining electrical equipment...................................................................................61

8.5 Testing safety equipment on the control cabinet .....................................................................62

8.6 Maintenance schedule .............................................................................................................62

9 Service & Support.....................................................................................................................................65

9.1 Contact.....................................................................................................................................65

9.2 Technical return address .........................................................................................................65

10 Disposal.....................................................................................................................................................67

10.1 Plastics.....................................................................................................................................67

10.2 Metals ......................................................................................................................................67

10.3 Electrical and electronic waste.................................................................................................67

10.4 Scrapping.................................................................................................................................67

A Declaration of conformity ........................................................................................................................69

A.1 EU Declaration of Conformity ..................................................................................................69

B Technical specifications ..........................................................................................................................71

B.1 Rating plate..............................................................................................................................71

B.2 Technical data for the DX site server – version: Control cabinet .............................................71

B.3 Technical data for thr DX site server – version: Rack PC 19″..................................................72

B.4 Technical data for the DX2000+ control cabinet ......................................................................72

B.5 Technical data for temperature module ...................................................................................74

B.6 Relevant assumptions..............................................................................................................75

B.7 Environmental conditions.........................................................................................................75

C Annex.........................................................................................................................................................77

C.1 Certificates and approvals .......................................................................................................77

C.2 Software...................................................................................................................................77

Table of contents

6 Edition 10/2022 S6300-01en

Index ..........................................................................................................................................................79

S6300-01en Edition 10/2022 7

List of figures

Figure3-1 Condition Monitoring System DX2000+ system design .............................................................23

Figure3-2 Example of the electrical design of the DX2000+ control cabinet ..............................................25

Figure3-3 Example of assembly of the DX2000+ control cabinet...............................................................25

Figure3-4 Example of the electrical structure of the DX site server control cabinet ...................................26

Figure3-5 Industrial Ethernet (on reader side) connection .........................................................................28

Figure3-6 System interface of the temperature model ...............................................................................35

Figure5-1 Installation situation for the displacement sensors.....................................................................45

Figure5-2 Example of assembly of the shield connector, before................................................................48

Figure5-3 Example of assembly of the shield connector, after...................................................................48

Figure5-4 Connection assignment..............................................................................................................49

Figure5-5 Double-deck terminal with example of labelling .........................................................................50

Figure5-6 Establish Ethernet connection....................................................................................................51

Figure7-1 Mains disconnection device (example model) ...........................................................................56

FigureB-1 Rating plate ................................................................................................................................71

List of figures

8 Edition 10/2022 S6300-01en

S6300-01en Edition 10/2022 9

List of tables

Table2-1 Markings.....................................................................................................................................17

Table2-2 Markings.....................................................................................................................................17

Table5-1 Screw fasteners..........................................................................................................................43

Table5-2 Requirements for parameters.....................................................................................................48

Table8-1 Maintenance table......................................................................................................................62

Table8-2 DX site server Rack PC..............................................................................................................63

Table8-3 DX site server IPC......................................................................................................................63

TableB-1 Technical data of the DX site server – version: Control cabinet.................................................71

TableB-2 DX2000+ control cabinet............................................................................................................75

TableB-3 DX site server.............................................................................................................................75

TableC-1 Certificates and approvals..........................................................................................................77

TableC-2 Software .....................................................................................................................................77