Fisher & Paykel SmartDrive User manual

SMARTDRIVE®WASHING

MACHINE

517769

SPECIFICATIONS

Electric Supply

Operating Voltage 220/240V AC 50Hz

Maximum Current 2.8 amps

Wash Motor

Electronically commutated direct drive 3 Phase brushless DC Motor.

Motor Resistance:

Per Winding Phase to Phase

Phase 1 1.3 ohms @ 20oC 2.6 ohms @ 20oC

Phases 2 to 4 6.1 ohms @ 20oC 12.2 ohms @ 20oC

Phases 5 and 6 16 ohms @ 20oC 32 ohms @ 20oC

Pump Motor 230V AC 50Hz

Thermal cut-out fitted

Pump motor resistance:

Compreci 26 ohms @ 20oC

Selini 33 ohms @ 20oC

Water Valves

Phases 1 to 4 12 volts DC Resistance 15 ohms @ 20oC

Phases 5 and 6 24 volts DC Resistance 64 ohms @ 20oC

Operating pressures Maximum 1034 kPa (150PSI)

Minimum 20 kPa (3 PSI)

Thermistor

Phase 1 to 4 this part is not serviceable and is mounted within the Motor

Control Module.

Phases 5 and 6:

NTC-type temperature sensor Resistance 10,000 ohms @ 25oC

Resistance 12,500 ohms @ 20oC

Diverter Valve

Operating Voltage 230V

Resistance Range between 0.7kΩand 2.5kΩ, values are dependent on

ambient temperature and when it was last actuated.

Lid Lock

Resistance range 73 ohms +/- 5 ohms

Normally low voltage, potentially 230V if harness is

grounded on the cabinet.

GW / MW / LW MODELS

Size Setting

It is important to set the size switch setting into the Motor Control Module’s

memory whenever a replacement Motor Control Module and or IW Display

Module is fitted to SmartDrive. Setting the size switch tells the module what

size SmartDrive it is in. Failure to do this will result in SmartDrive faulting with

fault code 9.

Phases 1 to 3 sizes are determined by two switches on the Display Module

that are activated by protrusions on the console when the Display Module is

fitted. When replacing a Display Module or Motor Control Module, enter the

Option Adjustment Mode to set these sizes in EEPROM. To enter Option

Adjustment Mode, with the SmartDrive turned on at the wall and with the

LEDs off, press and hold the START/PAUSE button, then press the POWER

button. To check the size setting of Phases 1 to 3 SmartDrives, use the

Diagnostic Mode. Enter Diagnostic Mode. All LEDs will illuminate for 5

seconds. The display will then change to show switch status. If the Short

Wash LED is on the size switch is not set, if the Rinse LED is on the size

switch is set for a 5/5.5kg SmartDrive, if the Final Rinse LED is on the size

switch is set for a 6.5kg SmartDrive, and if the Spin LED is on the size switch

is set for a 7.5kg SmartDrive.

To set the size switch on Phases 4 to 6 SmartDrives, turn the power on at the

power point and off at the console. Press and hold the TEMPERATURE UP

button then press the POWER button. SmartDrive will give 4 short beeps and

the pattern of LEDs will change.

One of the following buttons needs to be pushed to lock the size into memory.

•Press WASH TEMP UP button, the Cold LED is on for 5.5kg (560mm

wide).

•Press WATER LEVEL UP button, the Low Water LED is on for

6.5kg/7.0kg (600mm wide).

•Press SPIN SPEED UP button, the Spin Hold LED is on for 7.5/8.0kg

(650mm wide).

•Press POWER to confirm the setting and also exit this mode.

If the size setting is wrong, SmartDrive will have the following settings

incorrect:

•The Auto Water Levels chosen by SmartDrive may be wrong.

•The High Water Level may be wrong by as much as 40mm.

•The flow rate for inlet water, normally 3 litres per minute, may be set

incorrectly.

•The wash profile controls the strength of the agitator stroke. This could

result in poor wash performance or splash over.

•Water saver settings.

DIAGNOSTIC MODE

Turn the power on at the power point but off at the machine. Press and hold

the WASH TEMP DOWN button and then the POWER button until the

machine gives 2 short beeps and lights up. Release buttons when the beeps

indicate diagnostic mode has been entered.

The SmartDrive is now in diagnostic mode. To obtain the last fault code,

(Phases 1, 2 and 3 only, press the ADVANCE button once, then) press the

SPIN SPEED UP button three times so that the Hold and Slow LEDs are

illuminated. The eight wash progress LEDs will now show the last fault in a

binary code. On LW models, there is no window for the Long Wash LED, but

the LED is still visible under the panel for diagnostic purposes. The value of

each LED is shown below. Add up the value of the LEDs illuminated to

obtain the fault code number, then refer to the Detailed Fault Codes section

of this manual.

WASH

PROGRESS

15 Min.

Long

Wash

Min.

3 Min.

Short

Wash

Rinse Final

Rinse

Spin

QQQQQQQQ

VALUE 128 64 32 16 8 4 2 1

Data Download

Enter diagnostic mode. Press START/PAUSE. The Spin LED (Lid Locked

LED on Phase 6 machines) will now be on. Place the download pen over this

LED and follow the instructions supplied with the data download programme.

Lid Switch / Out of Balance SwitchTest

Enter Diagnostic Mode. Phase 3 only, press the ADVANCE button once.

Phases 4 to 5 only, press the SPIN SPEED UP button until the Medium Spin

LED is on. Opening and closing the lid will turn on and off the 9 minute wash

LED (Phases 1 and 2) or the 12 minute wash LED (Phases 3 to 6).

Activating the out of balance lever will cause the 6 minute LED to turn on.

The out of balance lever can be activated by moving the inner bowl towards

the right hand rear corner of the wrapper. It takes 1 second for the LED to

respond after the out of balance lever has been activated.

Drain Pump Test

Enter Diagnostic Mode. Phase 3 only, press the ADVANCE button once.

Pressing the REGULAR button will turn the pump on and off. The Regular

LED is on when the pump is on.

Water Valve Test

When in Diagnostic Mode, the WASH TEMP UP button turns the hot water

valve on. The Hot LED is on when the hot valve is on. The WASH TEMP

DOWN button turns the cold water valve on. The Cold LED is on when the

cold valve is on.

Restart Feature

If a problem occurs in SmartDrive, it will attempt to correct the problem and

restart. SmartDrive will rectify any problems of a temporary nature. If there is

a continuous problem SmartDrive will retry several times. This process may

take up to 10 minutes depending on the type of problem. If SmartDrive still

cannot resolve the problem, the fault code is displayed and SmartDrive will

beep continuously. RESTART on is the default state. This forces SmartDrive

to retry when a problem occurs. While servicing SmartDrive, turn

RESTART off. This will allow any fault in the system to show up

immediately.

To turn RESTART off, enter diagnostic mode. Phase 3 only, press the

ADVANCE button once. Use the WATER LEVEL DOWN button to turn the

RESTART on or off.

Low Water Level LED off = RESTART off.

Low Water Level LED on = RESTART on. (Default setting.)

If a situation is encountered with a Phase 1.4, 4, 5 or 6 module where the

restart feature is permanently programmed off, follow the following steps to

return the machine to normal operation:

•Enter diagnostic mode as normal.

•Press and hold the ADVANCE button. (When this button is first pressed,

the beep tone will sound. This is O.K.)

•While pressing the ADVANCE button, press the WATER LEVEL DOWN

button to toggle the RESTART feature on. A long beep will acknowledge

the setting has been retained in EEPROM. Press POWER to retain

selection.

The RESTART status can be identified when SmartDrive is first turned on at

the wall:

If the 5 leftmost wash progress LEDs are off, RESTART is on.

If the 5 leftmost wash progress LEDs are flashing, RESTART is off.

RESTART is a service aid only and should be left ON in the customer’s

home. To return to normal operation, and to reset the RESTART feature to

the default setting, disconnect SmartDrive from the power supply.

Recycle Feature

After servicing, SmartDrive may require an extended test where it can be left

to complete a number of wash cycles. By turning on RECYCLE SmartDrive

will continuously repeat the selected wash cycle until RECYCLE is turned off.

To turn RECYCLE on, enter diagnostic mode. Phase 3 only, press the

ADVANCE button once. Use the WATER LEVEL UP button to turn the

RECYCLE on or off.

Medium Water Level LED on = RECYCLE on.

Medium Water Level LED off = RECYCLE off. (Default setting.)

The RECYCLE status can be identified when SmartDrive is first turned on at

the wall:

If the 3 rightmost rinse and spin LEDs are off, RECYCLE is off.

If the 3 rightmost rinse and spin LEDs are flashing, RECYCLE is on.

RECYCLE is a service aid only and should be left OFF in the customer’s

home. To return to normal operation, and to reset the RECYCLE feature to

the default setting, disconnect SmartDrive from the power supply.

If a situation is encountered with a Phase 1.4, 4, 5 or 6 module where the

recycle feature is permanently programmed on, follow the following steps to

return the machine to normal operation:

•Enter diagnostic mode as normal.

•Press and hold the ADVANCE button. (When this button is first pressed,

the beep tone will sound. This is O.K.)

•While pressing the ADVANCE button, press the WATER LEVEL UP

button to toggle the RECYCLE feature off. A long beep will acknowledge

the setting has been retained in EEPROM. Press POWER to retain

selection.

Option Adjustment Mode

Smartdrive can be adjusted to operate under a number of different conditions

OPTION ADJUSTMENT MODE may be used to customise Smartdrive.

Some of this information is available to the user in the ‘Use and Care

Manual’. The features that can be adjusted in this mode are:-

a) Water Temperature

b) Rinse Options

c) Number of End of Cycle Warning Beeps GW (only)

d) Auto out of Balance Recovery – GW and MW (only)

e) Auto Water Level Adjustment - GW (only)

f) Water saver Rinse Volume Adjustment - GW (only)

NB. Phase 1-3. Entering Option Adjustment mode sets the size of Smartdrive

into EEPROM

To Select the OPTION ADJUSTMENT MODE

1. With Smartdrive powered on at the wall and with the LEDs off, press and

hold the START/PAUSE button. Then press the POWER button. Two

quick beeps will sound and the LEDs on the front panel will change. The

controls and LEDs on the front panel will now serve different functions

from the normal wash functions.

2. Smartdrive can now be adjusted to suit the owners preference.

3. To return Smartdrive to Normal operation, press the POWER button.

Wash Water Temperature – All Phases

It is possible to adjust the water temperature of each of the wash temperature

settings, i.e. Cold, Cold/Warm, Warm, Warm/Hot, Hot. Phase 5 MW can only

adjust warm. Phase 5 LW & AW are not adjustable.

Do not use the household water taps or water heater controls to vary the

wash temperature. The automatic water temperature control system fitted will

compensate for variations in household water temperature and pressure.

Adjusting the water pressure or water flow with the household taps, or

adjusting the water heater temperature, WILL NOT alter the wash

temperature. The method described below is the only method by which the

water temperature can be altered. If Smartdrive is used in an installation

where only a cold water supply is available, then the cold temperature range

must be selected and the "cold water only" setting must be chosen in the

option adjustment mode. If the temperature is set at any other level,

Smartdrive will expect hot water when filling Smartdrive. As it will not detect

any hot water, it will eventually display USER WARNING that there is no hot

water, but it will not pause. It is recommend that the hot water temperature

setting on the household water heater does not exceed 65oC, for personal

safety and product reliability. This is especially important for Phase 5 MW,

LW & AW where the ‘Hot’ setting corresponds to hot water only.

Method of Setting the Wash Temperature

1. Select the OPTION ADJUSTMENT MODE by pressing and holding the

START/PAUSE button, then pressing the POWER button.

2. Use WASH TEMPERATURE buttons and LEDs to select the temperature

setting to be adjusted, i.e. Cold, Cold/Warm, Warm, Warm/Hot, Hot.

3. Use the ADVANCE button and WASH PROGRESS LEDs to increase or

decrease the temperature. Each time the ADVANCE button is pressed,

the WASH PROGRESS LEDs will advance one position to the right. This

increases the temperature by approximately 1oC. When the spin LED is

on and the ADVANCE button is pressed, the spin LED will go off and the

left hand (long wash) LED will turn on. This is the coldest setting. The

setting can then be advanced through again to achieve the required

temperature.

4. Select the next temperature range to be changed with the WASH

TEMPERATURE button. Repeat Step 3. Each Temperature range can

be adjusted using this method.

4. To return the machine to Normal operation, press the POWER button.

Approximate

Temperature

Range

15 min

Long

Wash

LED on

12 min

Wash

LED on

9 min

Wash

LED on

6 min

Wash

LED on

3 min

Short

Wash

LED on

Rinse

LED on

Final

Rinse

LED on

Spin

LED

Hot 555657585960 61 62

Warm/Hot 46 47 48 49 50 51 52 53

Warm 36 37 38 39 40 41 42 43

Cold/Warm 31 32 33 34 35 36 37 38

Cold *C 20 21 22 23 24 25 26

Water Temperature Settings

*C Cold water only. Underlined figures are the default settings.

All temperatures are expressed in oC. Phase 1 and 2 temperatures are

lower.

NB. If the temperature of the cold water supply is above the setting, a

cold water user warning will sound because the machine will be unable to

control the water temperature down to the required temperature. Readjust

cold temperature to cold only or a temperature that is above the cold water

supply.

Rinse Options – All Phases

Smartdrive may be used in a large number of different installations where the

water supplies can vary. In some areas the water may be contaminated, in

others areas the water supply may be limited. Also the user may have

particular preferences as to the type of rinse they use. To cater for these

variations the Rinse type can be changed.

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