Fife Maxcess DSE-45 Series User manual

DSE-45

Wideband Ultrasonic Sensor

User Manual

MI 2-315 1 A

FIFE GUIDING SOLUTIONS

CONTENTS

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DSE-45

MI 2-315 1 A

INTRODUCTION 1.1

About these operating instructions .............................................................................. 1.1

Target groups ....................................................................................................... 1.1

Read operating instructions .................................................................................. 1.1

Proper use.................................................................................................................... 1.2

Improper use ............................................................................................................... 1.2

Definition of terms ....................................................................................................... 1.4

SAFETY 2.1

Important safety information ....................................................................................... 2.1

Signal words ................................................................................................................ 2.1

Symbols used............................................................................................................... 2.2

Personnel requirements ............................................................................................... 2.3

Qualified electrician ..................................................................................................... 2.3

Preventing hazards ...................................................................................................... 2.4

INSTALLATION 3.1

Transport and storage.................................................................................................. 3.1

Mounting ..................................................................................................................... 3.1

Mounting location ................................................................................................. 3.1

Product dimensions............................................................................................... 3.2

Mounting the sensor .................................................................................................... 3.3

DSE-45 sensor connections ......................................................................................... 3.4

Power connection .................................................................................................. 3.4

Network connection .............................................................................................. 3.5

Optional network communication settings ..................................................... 3.5

OPERATION OVERVIEW 4.1

DSE-45 Sensor ............................................................................................................. 4.1

Analog outputs ..................................................................................................... 4.1

Digital outputs ...................................................................................................... 4.2

Sensor jobs ........................................................................................................... 4.2

Operation modes .................................................................................................. 4.3

Single proportional band mode ...................................................................... 4.3

Multiple proportional band mode ................................................................... 4.4

MODBUS/TCP INTERFACE 5.1

Default signals ............................................................................................................. 5.1

Default data ................................................................................................................. 5.2

Remote control ............................................................................................................ 5.4

WEB PAGE ACCESS 6.1

DSE-45 web page tab descriptions............................................................................... 6.2

Home .................................................................................................................... 6.2

Info ....................................................................................................................... 6.3

Network ................................................................................................................ 6.4

CONTENTS

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DSE-45

MI 2-315 1 A

Analog output configuration ................................................................................. 6.5

Analog output parameter descriptions ........................................................... 6.6

Calibration ............................................................................................................ 6.7

OPERATOR INTERFACE 7.1

DSE-45 home screen.................................................................................................... 7.1

Key (button) definitions......................................................................................... 7.2

Menu navigation.................................................................................................... 7.4

JOB SETTINGS 8.1

Setting up a job............................................................................................................ 8.1

Set sensor mode .......................................................................................................... 8.2

Single proportional band....................................................................................... 8.2

Multiple proportional band.................................................................................... 8.3

Proportional band size ................................................................................... 8.4

Edge learning ................................................................................................. 8.4

Virtual sensor linking ..................................................................................... 8.4

Select job ..................................................................................................................... 8.5

Select job menu structure ..................................................................................... 8.5

Calibrate transducers ............................................................................................ 8.6

Control options ............................................................................................................ 8.7

Configuration............................................................................................................... 8.8

Network ....................................................................................................................... 8.9

SPECIFIC PROCEDURES 9.1

Jog virtual sensors ....................................................................................................... 9.1

Application filtering ..................................................................................................... 9.2

MAINTENANCE 10.1

SPECIFICATIONS 11.1

SERVICE 12.1

CONTENTS

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DSE-45

MI 2-315 1 A

TABLE OF FIGURES

Figure 1. Product dimensions.............................................................................................. 3.2

Figure 2. Sensor offset to web pass line .............................................................................. 3.3

Figure 3. DSE-45 sensor connections ................................................................................. 3.4

Figure 4. Single proportional band ...................................................................................... 4.3

Figure 5. Multiple proportional band................................................................................... 4.4

Figure 6. Modbus/TCP default signals ................................................................................ 5.1

Figure 7. Modbus default data ............................................................................................ 5.3

Figure 8. DSE-45 web page tabs ......................................................................................... 6.1

Figure 9. DSE-45 home screen............................................................................................ 7.1

Figure 10. Job setting menu structure................................................................................. 8.1

Figure 11. Select job menu structure .................................................................................. 8.5

Figure 12. Hardware settings menu structure ..................................................................... 8.6

Figure 13. Control options menu structure ......................................................................... 8.7

Figure 14. Configuration menu structure ............................................................................ 8.8

Figure 15. Network menu structure .................................................................................... 8.9

Figure 16. Service menu structure..................................................................................... 8.11

Figure 17. Jog menu structure............................................................................................. 9.1

1.1

INTRODUCTION

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DSE-45

MI 2-315 1 A

About these operating instructions

These operating instructions describe the installation,

commissioning, operation, and maintenance of the DSE-45 and

provide important instructions for proper use.

Additionally, where applicable, instructions are included for

communications with Fife Controllers/Processors, such as the

Fife D-MAX Web Guide Controller. These instructions are to be

used in addition to those instructions provided with the

controller/processor.

All of the information herein is the exclusive proprietary

property of Maxcess International, and is disclosed with the

understanding that it will be retained in confidence and will

neither be duplicated nor copied in whole or in part nor be

used for any purpose other than for which disclosed.

Periodically there will be updates to this manual. The latest

version is available on our website or by calling the number on

the back page of this publication.

The operating instructions must be carefully stored and must

always be available at or near the customer's system during the

service life of the sensor.

The original instructions were written in English.

Target groups

These operating instructions are directed to both the system

construction master as well as the operator who uses the

sensor in production line.

Read operating instructions

The operating instructions must be read and used by all

persons who have the responsibility of installing,

commissioning, operating and maintaining the sensor.

1.2

INTRODUCTION

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DSE-45

MI 2-315 1 A

Proper use

The DSE-45 is used for non-contact measurement of the

lateral offset of a material web being guided in a customer

system. The sensor is suitable for

- Web edge guiding,

- Web center guiding, and

- Web width or edge position measurement.

The sensor can be used to control or measure both opaque and

transparent materials.

The sensor must only be used in accordance with its intended

purpose and in a technically flawless condition.

The sensor must not be changed or opened.

Improper use

Operation outside of the technical specifications is not

permitted.

Operation in areas where there is a danger of explosions is

prohibited.

The sensor may not be used as a support, handle or step.

Any use other than the designated use is not permitted.

1.3

INTRODUCTION

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DSE-45

MI 2-315 1 A

Operation principle

The DSE-45 Ultrasonic Sensor utilizes scanning technology to

detect on-web and off-web transition edges of web material

that is located within the sensor field of view. This allows new

edges to be detected at any time. The scanning orientation is

from the closed end of the sensor to the open end of the

sensor. The position of the detected edges in relation to either

the sensor default proportional band or the user configured

proportional band is then applied to the output signals of the

sensor. Both analog and digital output signals are provided.

The DSE-45 Ultrasonic Sensor can be used in conjunction with

the Fife Controllers/Processors as a guiding system. If the

sensor is connected to a D-MAX Operator Interface via an

Ethernet connection, multiple menus are available for

configuring the sensor. It can also be used as a "stand-alone"

for web width monitoring or edge position monitoring.

1.4

INTRODUCTION

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DSE-45

MI 2-315 1 A

Definition of terms

Controller/Processor –The electronics processing unit that

controls and drives the actuators that are attached to it, in

response to position feedback from the sensors.

MAC Address –(Media Access Control). This is the factory

assigned hardware address of a DSE-45. MAC Address is also

referred to as MAC-ID.

MAXNET –This is the Fife proprietary Ethernet protocol that is

used for communications between DSE-45 and D-MAX devices.

This is a deterministic protocol. Therefore, the MAXNET

network must be isolated from other Ethernet networks that do

not follow this protocol.

Polarity –The direction of movement in response to a

command or error signal.

Strip/Web –The user material that is being guided.

Virtual Sensor –This is a term adopted to describe the way the

DSE-45 handles web edges. A virtual sensor simply defines a

range within the sensor field of view which represents the

signal scaling to be applied to the edge tracked within the

defined range. Each virtual sensor is also polarity-aware so

that it only tracks the edge with the configured polarity. Virtual

sensor sizes can be the entire field of view or can be as small

as 10.2 mm [0.4 in], and since they are just mathematical

ranges, they can overlap in any conceivable manner.

2.1

SAFETY

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DSE-45

MI 2-315 1 A

Important safety information

To ensure safe and problem-free operation of the DSE-45 it

must be

-properly shipped and stored,

-properly mounted and placed in operation,

-properly used and carefully maintained.

Proper operation and careful maintenance will ensure a long

service life for the sensor.

Please note the following:

-The content of these operating instructions

-Any safety instructions that are printed on the unit

-The requirements of the machine manufacturer

-Applicable national, state and local requirements for

accident prevention and environmental protection

Information about safety instructions

The safety instructions and symbols described in this section

are used in these Operating instructions. They are used to

avoid possible dangers for users and to prevent material

damage.

SIGNAL WORD

Source of danger and its results.

Avoiding dangers

Signal words

The signal word DANGER indicates an immediate danger of

serious injury or death.

The signal word WARNING indicates a possible danger which

could lead to serious injury or death.

The signal word CAUTION refers to a possible danger which

could lead to slight to moderate injury.

The signal word ATTENTION refers to a possible danger which

could lead to material damage.

2.2

SAFETY

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DSE-45

MI 2-315 1 A

Symbols used

Reference to general hazards that may result in bodily

injuries

Refers to danger of injury caused by crushing

Refers to danger of injury caused by cutting

Refers to general hazards that will result in damage to the

device or system

Qualified electrician

The electrical components may only be connected and

disconnected by a qualified electrician!

Read operating instructions

Follow these operating instructions for proper and safe use.

Keep for future use.

Other markings

Reference to important information

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